Jeep Cherokee WJ 2004 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: WJ Year: 2004 Codes Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size SUV (Sport Utility Vehicle) Target Audience: Families, outdoor enthusiasts, off-roaders seeking a capable and comfortable SUV. Competitive Analysis Competitors: Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Toyota Highlander. Key Features Design: Robust unibody construction, comfortable interior, available Quadra-Coil suspension for improved ride quality. Capability: Renowned Jeep off-road capability with available Selec-Trac or Quadra-Drive II 4WD systems. Powertrain Options: Choice of a potent 4.0L inline-6 or a powerful 4.7L V8 engine. Value Proposition Manual Value: Provides essential information for maintaining and repairing the 2004 Jeep Cherokee WJ, saving owners money on dealership services and empowering DIY maintenance. 📋 Manual Details Coverage Areas Main Coverage: Comprehensive factory service, repair, and workshop information for the 2004 Jeep Cherokee WJ. Included Sections: Maintenance, troubleshooting, diagnostics, repair procedures, specifications, wiring diagrams, and exploded views. Page Count Estimated Pages: Thousands (typical for comprehensive factory manuals, exact count varies by specific factory publication) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including 4.0L I6 and 4.7L V8), cooling system, exhaust system, fuel system, ignition system, lubrication system. Drivetrain: Automatic transmissions (e.g., 42RE, 45RFE/48RE), transfer cases (e.g., NP242, NP247), drive axles, propeller shafts, differentials. Chassis: Suspension (front and rear), steering system, brakes (hydraulic and ABS), wheels and tires. Electrical: Battery and charging system, starting system, lighting, instrument cluster, infotainment, body control module (BCM), power windows, locks, mirrors, climate control. Body: Body construction, exterior panels, interior trim, doors, liftgate, bumpers, glass, seats, safety restraints. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size SUV (Sport Utility Vehicle)

Target Audience:

Families, outdoor enthusiasts, off-roaders seeking a capable and comfortable SUV.

Competitive Analysis

Competitors:

Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Toyota Highlander.

Key Features

Design:

Robust unibody construction, comfortable interior, available Quadra-Coil suspension for improved ride quality.

Capability:

Renowned Jeep off-road capability with available Selec-Trac or Quadra-Drive II 4WD systems.

Powertrain Options:

Choice of a potent 4.0L inline-6 or a powerful 4.7L V8 engine.

Value Proposition

Manual Value:

Provides essential information for maintaining and repairing the 2004 Jeep Cherokee WJ, saving owners money on dealership services and empowering DIY maintenance.

📋 Manual Details

Coverage Areas

Main Coverage:

Comprehensive factory service, repair, and workshop information for the 2004 Jeep Cherokee WJ.

Included Sections:

Maintenance, troubleshooting, diagnostics, repair procedures, specifications, wiring diagrams, and exploded views.

Page Count

Estimated Pages:

Thousands (typical for comprehensive factory manuals, exact count varies by specific factory publication)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (including 4.0L I6 and 4.7L V8), cooling system, exhaust system, fuel system, ignition system, lubrication system.

Drivetrain:

Automatic transmissions (e.g., 42RE, 45RFE/48RE), transfer cases (e.g., NP242, NP247), drive axles, propeller shafts, differentials.

Chassis:

Suspension (front and rear), steering system, brakes (hydraulic and ABS), wheels and tires.

Electrical:

Battery and charging system, starting system, lighting, instrument cluster, infotainment, body control module (BCM), power windows, locks, mirrors, climate control.

Body:

Body construction, exterior panels, interior trim, doors, liftgate, bumpers, glass, seats, safety restraints.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections.

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, circuit testing procedures.

Repair:

Detailed step-by-step repair instructions for all major vehicle systems, including component removal, installation, adjustment, and rebuilding.

Specifications:

Torque specifications, clearances, fluid capacities, electrical component specifications, engine timing, emissions data.

Wiring:

Comprehensive electrical schematics and wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Factory-level technical information, covering everything from basic maintenance to advanced engine and transmission diagnostics and repair, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

PDF (Searchable text and high-resolution images)

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and illustrations.

Binding Type

Binding:

N/A (Digital PDF format, no physical binding)

Paper Type

Paper Type:

N/A (Digital PDF format, no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L Inline-6 (PowerTech)

Engine 1 Displacement Cc:

Engine 1 Horsepower Hp:

Engine 1 Torque Lb Ft:

Optional Engine

Engine 2:

4.7L V8 (PowerTech)

Engine 2 Displacement Cc:

Engine 2 Horsepower Hp:

Engine 2 Torque Lb Ft:

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Management

ECU Type:

NGC (Next Generation Controller) or similar Chrysler ECU

🔧 Transmission

Standard

Transmission Std:

4-speed Automatic (42RE with 4.0L engine)

Optional

Transmission Opt:

4-speed Automatic (45RFE/48RE with 4.7L V8 engine)

Features

Overdrive Gears:

Yes (4th gear)

Transfer Case Options:

Selec-Trac (part-time 4WD with 2WD option) or Quadra-Drive II (full-time 4WD with electronic limited-slip differentials)

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Chrysler Material Standard MS-9602)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Cargo

Cargo Volume Liters:

972 (behind rear seats)

Weights

Curb Weight Kg:

1850-2000 (approx., depending on configuration)

Towing Capacity Kg:

Up to 3500 (with proper equipment)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

IIHS Front Offset:

Acceptable (for pre-2003 models, 2004 saw minor updates)

Active Features

Standard (4-wheel disc brakes with ABS)

Traction Control:

Optional (often integrated with 4WD systems)

Passive Features

Airbags Front:

Standard driver and passenger airbags

Airbags Side:

Optional side curtain airbags

Seatbelts:

3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts.

💡 Technology Features

Infotainment

Audio System:

Optional premium Infinity sound system, CD player, cassette player (early models), optional navigation system.

Climate Control:

Manual or optional automatic climate control (Dual Zone).

Driver Assistance

Cruise Control:

Standard

Connectivity

Auxiliary Inputs:

Typically not standard, may have aftermarket options.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

7500-10000 (depending on oil type and driving conditions)

Air Filter Replacement Km:

24000-48000

Spark Plug Replacement Km:

160000 (for certain platinum/iridium plugs)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API certified)

Engine Oil Capacity Liters:

4.7 (4.0L I6) / 5.2 (4.7L V8)

Coolant Type:

HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Chrysler specification MS-9769)

Power Steering Fluid:

ATF+4 (Chrysler Material Standard MS-9602)

Known Issues

Common Issue 1:

Heater core leaks (often requiring dashboard removal for replacement).

Common Issue 2:

Worn front suspension components (e.g., ball joints, tie rod ends, control arm bushings).

Common Issue 3:

Cracked exhaust manifolds (especially on V8 models).

Common Issue 4:

Transfer case chain stretch or failure (particularly with higher mileage).

Common Issue 5:

Power steering pump leaks or noise.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing heritage in rugged, off-road capable vehicles, dating back to WWII.

Model Evolution

Xj To Wj Transition:

The WJ generation (1999-2004) replaced the iconic XJ Cherokee, featuring a more modern, refined design, a larger unibody structure, and updated powertrains.

Wj Updates:

The 2004 model year represented the final year of the WJ generation, receiving minor updates and refinements over its production run.

Production

Production Period:

1999-2004

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Consistently recognized for its off-road prowess by publications like Four Wheeler magazine.

Ratings

Jeep Brand Perception:

Strong association with capability, durability, and adventure.

Certifications

Manual Certification:

Factory authorized, providing official procedures and specifications.