🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2004 Generation Generation Code: DC (Second Generation) 👋 Introduction Market Position Segment: Subcompact Car Target Audience: Budget-conscious consumers, first-time car buyers, small families, urban commuters. Competitive Analysis Key Competitors: Hyundai Accent, Ford Fiesta, Chevrolet Aveo, Toyota Yaris, Honda Fit (early models). Key Features Value Proposition: Affordable price, fuel efficiency, practical interior, decent reliability for its class. Design Philosophy: Simple, functional design focused on practicality and cost-effectiveness. 📋 Manual Details Coverage Areas Engine Coverage: 1.3L (G4EH), 1.5L (G4EC), 1.6L (G4ED) Petrol Engines Transmission Coverage: 5-Speed Manual, 4-Speed Automatic Transmissions Chassis Coverage: Front Wheel Drive (FWD) Chassis Body Style Coverage: 3-Door Hatchback, 5-Door Hatchback, 4-Door Sedan Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, pistons, connecting rods, crankshaft, camshafts, timing system, cooling system, lubrication system, fuel injection system (MPI). Engine Management: Engine Control Unit (ECU) diagnosis, sensor inputs (MAF, O2, TPS, Crank/Cam position), actuator outputs (injectors, ignition coils), emission controls (EVAP). Transmission Manual: Clutch system, gearbox internal components, shift mechanism, gear ratios, maintenance, repair, overhaul. Transmission Automatic: Torque converter, hydraulic control system, valve body, planetary gear sets, electronic control unit (TCU), fluid specifications, service procedures. Brakes: Front and rear brake system components (discs, pads, calipers, drums, shoes), hydraulic system, ABS system (if equipped), bleeding procedures, parking brake. Suspension: Front MacPherson strut, rear torsion beam suspension, wheel alignment specifications, shock absorbers, springs, control arms, bushings. Steering: Power steering system (hydraulic), steering rack, tie rods, steering column, alignment procedures. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting (headlamps, taillamps, interior), fuses, relays, wiring diagrams, power distribution. HVAC: Air conditioning system (refrigerant type, charging), heating system, blower motor, climate controls, cabin air filter replacement. Body And Interior: Body panels, doors, hood, trunk/tailgate, interior trim, seats, glass, locks, body repair procedures. Safety Systems: Airbag system (SRS components, deployment sensors, control module), seatbelt mechanisms. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), using OBD-II scanner. Repair Procedures: Step-by-step repair instructions for all major systems, including component removal, installation, and adjustment. Overhaul Procedures: Detailed instructions for engine and transmission major component overhauls. Torque Specifications: Precise torque values for all critical fasteners (engine, chassis, suspension, brakes). Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex diagnostics and full rebuilds. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4EH Engine Displacement 1: 1.3 Liters (1345 cc) Engine Configuration 1: Inline 4-cylinder, SOHC Engine Type 1: Naturally Aspirated Petrol Engine Variants Engine Code 2: G4EC Engine Displacement 2: 1.5 Liters (1495 cc) Engine Configuration 2: Inline 4-cylinder, DOHC Engine Power Hp 2: 96 hp @ 6300 rpm (approx.) Engine Torque Lb Ft 2: 95 lb-ft @ 3500 rpm (approx.) Engine Code 3: G4ED Engine Displacement 3: 1.6 Liters (1599 cc) Engine Configuration 3: Inline 4-cylinder, DOHC Engine Power Hp 3: 106 hp @ 6000 rpm (approx.) Engine Torque Lb Ft 3: 105 lb-ft @ 3200 rpm (approx.) Performance Fuel Type: Unleaded Petrol Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Engine Maintenance Timing Belt Replacement Interval: Refer to maintenance schedule (typically 60,000 miles / 5 years) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Automatic Transmission Control: Electronic Control Unit (ECU) Maintenance Manual Transmission Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90) Automatic Transmission Fluid Type: ATF SP-III (or equivalent) 📐 Dimensions Exterior Wheelbase: 2440 mm (96.1 in) Length Sedan: 4290 mm (168.9 in) Length Hatchback: 3825 mm (150.6 in) Width: 1695 mm (66.7 in) Height: 1470 mm (57.9 in) Cargo Cargo Volume Sedan Cu Ft: 12.4 cu ft Cargo Volume Hatchback Cu Ft: 11.5 cu ft (expandable with rear seats folded) Weights Curb Weight Min: 1050 kg (approx.) Curb Weight Max: 1150 kg (approx.) Wheels And Tires Standard Wheel Size: 14-inch steel wheels with covers Optional Wheel Size: 15-inch alloy wheels Standard Tire Size: 175/70R14 Bolt Pattern: 4x100 mm 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not Rated (typical for this era and segment) IIHS Driver Front Offset: Acceptable (for some configurations) Active Features ABS: Optional (standard on higher trims/specific markets) Passive Features Airbags: Frontal airbags (driver and passenger), optional side airbags. Seatbelts: Three-point seatbelts with pretensioners (front), three-point (rear outboard), two-point...