🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2004 Codes Platform Code: First Generation (JC) 👋 Introduction Market Position Segment: Mid-size SUV / Crossover Usp: Affordable capability, spacious interior, strong value proposition for its class Competitive Analysis Competitors 2004: Ford Explorer, Toyota Highlander, Honda Pilot, Chevrolet Trailblazer, Nissan Pathfinder Key Features Vehicle Type: Body-on-frame SUV Seating Capacity: Typically 7-seater configuration available Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair Page Count Page Count: N/A (Digital Document) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Emission Control Drivetrain: Automatic Transmission, Manual Transmission, Transfer Case, Drive Shafts, Axles, Differentials Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires Electrical: Body Electrical System, Powertrain Control Module (PCM), Instrument Panel, Lighting, Audio System, HVAC Controls, SRS Airbag System, Anti-lock Braking System (ABS) Body: Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Glass, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-ups Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Specifications: Torque Specifications, Clearances, Fluid Capacities, Electrical Schematics Technical Depth Depth: Comprehensive (from basic maintenance to in-depth component overhaul and diagnosis) 📊 Manual Specifications File Format File Type: PDF Searchability: Typically Searchable Text Printability: Printable Print Quality Quality: High-Resolution (consistent with original manufacturer manuals) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G6 (2.5L V6 DOHC MPI) Engine Code Diesel: D4EA (2.9L I4 CRDi Turbo Diesel) Performance Gasoline Horsepower G6: Approx. 168 hp @ 6000 rpm Torque G6: Approx. 173 lb-ft @ 4500 rpm Performance Diesel Horsepower D4Ea: Approx. 145 hp @ 3800 rpm Torque D4Ea: Approx. 223 lb-ft @ 2000 rpm Fuel System Gasoline Fuel Delivery G6: Multi-Point Fuel Injection (MPI) Fuel System Diesel Fuel Delivery D4Ea: Common Rail Direct Injection (CRDi) Turbocharged Displacement Displacement G6: 2.5 Liters (2497 cc) Displacement D4Ea: 2.9 Liters (2902 cc) Cooling System Cooling Type: Liquid-Cooled 🔧 Transmission Standard Gasoline Transmission Type Gasoline: 5-Speed Manual Transmission (M5AF3) Optional Gasoline Transmission Type Gasoline Optional: 4-Speed Automatic Transmission (45RFE / A5S310R) Standard Diesel Transmission Type Diesel: 5-Speed Manual Transmission (M5AF3) Optional Diesel Transmission Type Diesel Optional: 4-Speed Automatic Transmission (45RFE / A5S310R) Features 4Wd System: Part-time 4WD system with electronic transfer case engagement (on applicable trims) 📐 Dimensions Exterior Length: Approx. 186.4 inches (4735 mm) Width: Approx. 74.4 inches (1890 mm) Height: Approx. 67.5 inches (1715 mm) Wheelbase Wheelbase: Approx. 112.4 inches (2855 mm) Weights Curb Weight Min: Approx. 4250 lbs (1928 kg) (V6 FWD) Curb Weight Max: Approx. 4750 lbs (2154 kg) (Diesel 4WD) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Typically 3 Stars (Frontal Driver, Frontal Passenger) and 4 Stars (Side Driver, Side Rear Passenger) - Varies by configuration and test year. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) available on select trims Passive Features Airbags: Front-seat airbags, available side-impact airbags Seatbelts: Three-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System Features: AM/FM stereo with CD player, available premium sound system, optional cassette player on some early models. Climate Control: Manual air conditioning standard, optional automatic climate control Driver Assistance Cruise Control: Standard cruise control on most trims Connectivity Auxiliary Input: Generally not available on this model year; aftermarket solutions may exist. 🔧 Maintenance Service Intervals Oil Gasoline Oil Change Interval Gasoline: Every 3,750 miles (6,000 km) or 3 months (under severe driving conditions), or 7,500 miles (12,000 km) or 6 months (under normal driving conditions) Service Intervals Oil Diesel Oil Change Interval Diesel: Every 3,750 miles (6,000 km) or 3 months Service Intervals Filters Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Fuel Filter Replacement Diesel: Every 20,000 miles (32,000 km) or 18 months Fluid Specifications Engine Oil Spec Gasoline: API SL or higher, SAE 5W-30 (or SAE 10W-30 if operating temperatures are consistently above -10°C / 14°F) Engine Oil Spec Diesel: API CG-4 or higher, SAE 10W-30 or 15W-40 (check manual for specific viscosity based on climate) Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water (e.g., ZIC Coolant G-11 or equivalent) Transmission Fluid Automatic: Kia Genuine ATF SP-III or equivalent Transmission Fluid Manual: API GL-4, SAE 75W-85 or 75W-90 gear oil Brake Fluid: DOT 3 or DOT 4 brake fluid Known Issues Common Issues Overview: Early models might experience issues related to transfer case (if 4WD), catalytic converter, and some electrical components. Diesel engines may require specific maintenance for turbocharger...
Comprehensive (from basic maintenance to in-depth component overhaul and diagnosis)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically Searchable Text
Printability:
Printable
Print Quality
Quality:
High-Resolution (consistent with original manufacturer manuals)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
G6 (2.5L V6 DOHC MPI)
Engine Code Diesel:
D4EA (2.9L I4 CRDi Turbo Diesel)
Performance Gasoline
Horsepower G6:
Approx. 168 hp @ 6000 rpm
Torque G6:
Approx. 173 lb-ft @ 4500 rpm
Performance Diesel
Horsepower D4Ea:
Approx. 145 hp @ 3800 rpm
Torque D4Ea:
Approx. 223 lb-ft @ 2000 rpm
Fuel System Gasoline
Fuel Delivery G6:
Multi-Point Fuel Injection (MPI)
Fuel System Diesel
Fuel Delivery D4Ea:
Common Rail Direct Injection (CRDi) Turbocharged
Displacement
Displacement G6:
2.5 Liters (2497 cc)
Displacement D4Ea:
2.9 Liters (2902 cc)
Cooling System
Cooling Type:
Liquid-Cooled
🔧 Transmission
Standard Gasoline
Transmission Type Gasoline:
5-Speed Manual Transmission (M5AF3)
Optional Gasoline
Transmission Type Gasoline Optional:
4-Speed Automatic Transmission (45RFE / A5S310R)
Standard Diesel
Transmission Type Diesel:
5-Speed Manual Transmission (M5AF3)
Optional Diesel
Transmission Type Diesel Optional:
4-Speed Automatic Transmission (45RFE / A5S310R)
Features
4Wd System:
Part-time 4WD system with electronic transfer case engagement (on applicable trims)
📐 Dimensions
Exterior
Length:
Approx. 186.4 inches (4735 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 67.5 inches (1715 mm)
Wheelbase
Wheelbase:
Approx. 112.4 inches (2855 mm)
Weights
Curb Weight Min:
Approx. 4250 lbs (1928 kg) (V6 FWD)
Curb Weight Max:
Approx. 4750 lbs (2154 kg) (Diesel 4WD)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Typically 3 Stars (Frontal Driver, Frontal Passenger) and 4 Stars (Side Driver, Side Rear Passenger) - Varies by configuration and test year.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available on select trims
Passive Features
Airbags:
Front-seat airbags, available side-impact airbags
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System Features:
AM/FM stereo with CD player, available premium sound system, optional cassette player on some early models.
Climate Control:
Manual air conditioning standard, optional automatic climate control
Driver Assistance
Cruise Control:
Standard cruise control on most trims
Connectivity
Auxiliary Input:
Generally not available on this model year; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals Oil Gasoline
Oil Change Interval Gasoline:
Every 3,750 miles (6,000 km) or 3 months (under severe driving conditions), or 7,500 miles (12,000 km) or 6 months (under normal driving conditions)
Service Intervals Oil Diesel
Oil Change Interval Diesel:
Every 3,750 miles (6,000 km) or 3 months
Service Intervals Filters
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Fuel Filter Replacement Diesel:
Every 20,000 miles (32,000 km) or 18 months
Fluid Specifications
Engine Oil Spec Gasoline:
API SL or higher, SAE 5W-30 (or SAE 10W-30 if operating temperatures are consistently above -10°C / 14°F)
Engine Oil Spec Diesel:
API CG-4 or higher, SAE 10W-30 or 15W-40 (check manual for specific viscosity based on climate)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water (e.g., ZIC Coolant G-11 or equivalent)
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Issues Overview:
Early models might experience issues related to transfer case (if 4WD), catalytic converter, and some electrical components. Diesel engines may require specific maintenance for turbocharger and fuel system components.
Diesel Specific Issues:
Potential for injector issues, turbocharger wear, and EGR valve clogging if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automobile manufacturer, established in 1944. Known for its value-oriented vehicles and growing global presence.
Model Evolution
Sorento Genesis:
First generation Sorento (JC) launched in 2002 globally, entering the North American market for the 2003 model year. Positioned as a more rugged, body-on-frame SUV option.
Production
Production Location:
South Korea (primarily Kia's Hwasung Plant)
Production Years First Gen:
2002-2009
🏆 Awards & Recognition
Recognitions
Awards Overview:
While specific awards for the 2004 model year are not widely publicized, the Sorento was generally well-received for its value and utility upon its introduction. Often cited as a budget-friendly alternative in its segment.