2004 LINCOLN TOWN CAR Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Lincoln Model: Town Car Year: 2004 Trim Levels Covered: Executive, Signature, Cartier, Ultimate Codes Platform Code: Panther Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Lincoln Town Car owners Competitive Analysis Value Proposition: Comprehensive, year-specific, OEM-quality repair information at a fraction of dealership cost Key Features Accessibility: Single PDF file, no installation, easy to navigate and search Comprehensiveness: Covers all aspects of repair and maintenance, including advanced procedures 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical System, Body, Interior, Diagnostics, Maintenance Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Single PDF File 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component replacement, timing, lubrication, cooling Engine Electrical: Ignition system, starting system, charging system, fuel injection, sensors Transmission Service: Automatic transmission (4R70W) overhaul, fluid service, electronic controls Drivetrain: Rear-wheel drive system, driveshaft, differential, axle shafts Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering System: Power steering system, steering gear, tie rods, steering column Brake System: Front and rear disc brakes, ABS, parking brake, hydraulic components Heating Ventilation Air Conditioning HVAC: A/C system, heater core, blower motor, climate control Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, injectors Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Body And Frame: Body panel repair, frame straightening, corrosion protection Interior: Seats, trim panels, dashboard, headliner, door mechanisms Lighting System: Headlights, taillights, interior lights, fog lights Safety Restraint System: Airbags, seat belts, SRS module diagnostics Diagnostic Trouble Codes DTC: OBD-II codes and troubleshooting procedures Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks, tire rotation, tune-ups Repair Procedures: Step-by-step guides for component replacement and repair Troubleshooting Guides: Diagnostic trees and symptom-based troubleshooting Wiring Schematics: Complete electrical system wiring diagrams Electrical Diagrams: Component-level electrical system layouts Diagnostic Procedures: On-board diagnostics and scan tool usage Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Illustrations: Detailed illustrations and diagrams Oem Specifications: Adheres to Original Equipment Manufacturer (OEM) standards 📊 Manual Specifications File Format File Type: PDF File Size: Approximately 100 MB Searchability: Searchable text with bookmarks Print Quality Print Recommendation: Printable for physical use Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Software Requirements Requirements: No software installation required ⚙️ Engine Specifications Primary Engine Engine Type: 4.6L SOHC V8 (Modular) Engine Code: P74 (often referred to by its displacement or engine family) Performance Horsepower: Approximately 235 hp @ 4500 rpm Torque: Approximately 290 lb-ft @ 3000 rpm Fuel System Induction: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline Engine Maintenance Oil Capacity: 5.7 quarts (5.4 L) with filter change Recommended Oil Type: SAE 5W-20 synthetic blend or full synthetic (refer to manual for exact spec) Spark Plugs: Motorcraft SP-471 (or equivalent, e.g., Denso, Champion - requires proper gap) Coolant Type: Ford Premium Gold Engine Coolant (or equivalent meeting specification WSS-M97B51-A1) 🔧 Transmission Standard Transmission Type: 4R70W 4-Speed Automatic Overdrive Features Transmission Control: Electronic Control Unit (ECU) managed Maintenance Transmission Fluid Type: MERCON V Automatic Transmission Fluid (ATF) Transmission Fluid Capacity: Approximately 11.1 quarts (10.5 L) for dry fill (check dipstick for level) 📐 Dimensions Exterior Wheelbase: 117.7 inches (2990 mm) Overall Length: 214.4 inches (5446 mm) Overall Width: 78.2 inches (1986 mm) Overall Height: 56.3 inches (1430 mm) Weights Curb Weight: Approximately 4,300 - 4,500 lbs (1950 - 2041 kg) Gross Vehicle Weight Rating Gvwr: Approximately 5,600 lbs (2540 kg) Wheels And Tires Standard Tire Size: P225/60R16 Wheel Bolt Pattern: 5 x 4.5 inches (114.3 mm) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for driver and passenger) NHTSA Side Impact Rating: 4-Star (for front and rear passengers) Passive Features Airbags: Dual-stage front airbags, optional side-impact airbags Seat Belts: Front and rear seat belts with pretensioners Active Features Antilock Brakes ABS: Standard Traction Control: Optional (Advance Trac) 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with cassette and CD player, optional premium audio systems (e.g., Mach). Climate Control: Dual-zone automatic climate control Driver Assistance Parking Assistance: Optional Rear Parking Assist Sensors Connectivity Telematics: Optional Lincoln Logo System (early form of telematics/emergency assistance) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, using synthetic blend or full synthetic oil. Transmission Fluid Change Interval: Every 30,000 - 50,000 miles (48,000 - 80,000 km), or more frequently under severe use. Coolant Flush Interval: Every 30,000 miles (48,000 km) or 2 years. Air Filter Replacement Interval: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions. Spark Plug Replacement Interval: Every 100,000 miles (160,000 km) for original Motorcraft platinum or iridium plugs. Known Issues Common Issues: Coil-on-plug (COP) ignition issues, PI (Performance...
Ford Premium Gold Engine Coolant (or equivalent meeting specification WSS-M97B51-A1)
🔧 Transmission
Standard
Transmission Type:
4R70W 4-Speed Automatic Overdrive
Features
Transmission Control:
Electronic Control Unit (ECU) managed
Maintenance
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid (ATF)
Transmission Fluid Capacity:
Approximately 11.1 quarts (10.5 L) for dry fill (check dipstick for level)
📐 Dimensions
Exterior
Wheelbase:
117.7 inches (2990 mm)
Overall Length:
214.4 inches (5446 mm)
Overall Width:
78.2 inches (1986 mm)
Overall Height:
56.3 inches (1430 mm)
Weights
Curb Weight:
Approximately 4,300 - 4,500 lbs (1950 - 2041 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 5,600 lbs (2540 kg)
Wheels And Tires
Standard Tire Size:
P225/60R16
Wheel Bolt Pattern:
5 x 4.5 inches (114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and passenger)
NHTSA Side Impact Rating:
4-Star (for front and rear passengers)
Passive Features
Airbags:
Dual-stage front airbags, optional side-impact airbags
Seat Belts:
Front and rear seat belts with pretensioners
Active Features
Antilock Brakes ABS:
Standard
Traction Control:
Optional (Advance Trac)
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette and CD player, optional premium audio systems (e.g., Mach).
Climate Control:
Dual-zone automatic climate control
Driver Assistance
Parking Assistance:
Optional Rear Parking Assist Sensors
Connectivity
Telematics:
Optional Lincoln Logo System (early form of telematics/emergency assistance)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, using synthetic blend or full synthetic oil.
Transmission Fluid Change Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km), or more frequently under severe use.
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Every 100,000 miles (160,000 km) for original Motorcraft platinum or iridium plugs.
Known Issues
Common Issues:
Coil-on-plug (COP) ignition issues, PI (Performance Improved) intake manifold cracking (less common on this year but possible), rear air suspension issues (if equipped), ABS sensor failures, window regulator failures.
📚 Vehicle History
Brand Heritage
Lincoln Legacy:
Lincoln has a long history of producing luxury vehicles, with the Town Car being a flagship model known for comfort and spaciousness.
Model Evolution
Third Generation Panther:
The 2004 model is part of the third generation of the Panther platform, which debuted in 1998 and received styling updates for 2003.
Production
Manufacturing Location:
St. Thomas, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Historically well-regarded for comfort and reliability by sources like Consumer Reports, though specific 2004 awards may vary.