Mazda Protege 5 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2004 Codes Chassis Code: BJ 👋 Introduction Market Position Vehicle Segment: Compact Wagon / Sport Wagon Target Audience: DIY enthusiasts, home mechanics, small repair shops Competitive Analysis Competitors: Subaru Outback, Honda CR-V, Toyota RAV4 (in wagon/SUV crossover segment) Key Features Vehicle Appeal: Practicality, sporty handling for its class, cargo versatility Manual Value: Provides dealer-level technical information, enabling complex repairs and maintenance 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Diagnostic Coverage: Extensive diagnostic procedures and troubleshooting guides Repair Coverage: Detailed step-by-step repair instructions for all major components Maintenance Coverage: Comprehensive routine maintenance schedules and procedures Electrical Coverage: Complete electrical diagrams and wiring schematics Body Coverage: Body repair, collision information, and adjustments Technical Data Coverage: Torque specifications, fluid capacities, and technical data Special Tools Coverage: Identification and usage of specialized tools for repairs Page Count Estimated Pages: Likely 1000+ pages based on typical factory service manuals Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Accessibility: Searchable text within PDF Compatibility: Windows and Mac Operating Systems Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Viewing Features: Zoom in/out capability 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, camshafts, timing system Lubrication System: Oil pump, oil filter, oil pan, oil cooler (if applicable), lubrication flow diagrams Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, coolant specifications Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, fuel lines Emission Control: Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control (EVAP) Engine Electrical: Ignition system (coils, spark plugs), starter motor, alternator, battery, engine control module (ECM) and sensors Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders) Manual Transaxle: Gearbox assembly, shift mechanism, synchronizers, internal components, lubrication Automatic Transaxle: Transmission assembly, torque converter, valve body, solenoids, planetary gear sets, hydraulic circuits, fluid specifications Front Axle: CV joints, drive shafts, hub bearings Rear Axle: Rear suspension components, differential (if applicable), hub bearings Steering System: Power steering pump, steering rack, tie rods, steering column, linkage Braking System: Front and rear brake pads, rotors, calipers, brake lines, master cylinder, ABS system, parking brake Suspension Front: MacPherson struts, control arms, sway bar, bushings, springs Suspension Rear: Trailing arms, shocks, springs, sway bar, bushings Body: Body panels, doors, hood, tailgate, bumpers, glass, interior trim Body Electrical: Lighting (headlights, taillights, interior), power windows, power door locks, central locking, wipers, horn, mirrors Heater And Air Conditioner: HVAC system components, blower motor, evaporator, condenser, refrigerant system, heater core, controls Procedures Included Engine Overhaul: Complete engine rebuild procedures Transmission Service: Fluid changes, seal replacements, internal component servicing Brake System Repair: Pad and rotor replacement, caliper service, bleeding procedures Suspension Component Replacement: Strut replacement, bushing replacement, alignment procedures Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks Troubleshooting: Identification and resolution of common vehicle problems Body And Trim Repair: Panel adjustments, trim removal and installation HVAC Service: Refrigerant recharging, component replacement Technical Depth Depth: Comprehensive (from basic maintenance to full component rebuilds) Detail Level: Detailed step-by-step instructions with accompanying diagrams and illustrations 📊 Manual Specifications File Format Type: PDF Print Quality Quality: High-resolution scans for clarity of diagrams and text Readability: Designed for clear reading and printing of individual pages Binding Type Type: Digital (PDF), no physical binding Paper Type Type: Digital, not applicable ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (most common for this model) Configuration: Inline 4-cylinder Displacement: 2.0 Liters (1991 cc) Performance Horsepower: Approx. 130 hp @ 5200-6000 rpm (depending on market and specific tune) Torque: Approx. 135 lb-ft @ 4000-4500 rpm (depending on market and specific tune) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Technical Features Valve Train: DOHC, 16 valves, Variable Valve Timing (VVT) on some variants 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: 4-Speed Automatic Transaxle Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 173.5 inches (4407 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 60.6 inches (1539 mm) Weights Curb Weight: Approx. 3000-3200 lbs (1360-1450 kg) depending on transmission and options Gross Vehicle Weight Rating: Typically around 4000 lbs (1814 kg) Cargo Cargo Volume: Approx. 28.0 - 34.0 cubic feet with rear seats up, expandable significantly when folded 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4/5 stars (check specific year/trim for exact ratings) NHTSA Front Impact Passenger: Likely 4/5 stars (check specific year/trim for exact ratings) IIHS Frontal Offset: Good (typically for this generation Protege) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags Front: Driver and Passenger Frontal Airbags...
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