🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2004 Codes Model Code: W463 👋 Introduction Market Position Market Position: The 2004 Mercedes-Benz G500 is positioned as a premium, luxury, off-road capable SUV, often referred to as a 'G-Wagen' or 'G-Class'. It blends robust engineering with high-end comfort and luxury appointments. Competitive Analysis Competitive Analysis: Competed against other high-end luxury SUVs like the Land Rover Range Rover, Lexus LX, and Cadillac Escalade, while offering a distinct European luxury and superior off-road capability. Key Features Key Features: Iconic boxy styling, permanent all-wheel drive, three lockable differentials, powerful V8 engine, luxurious interior, exceptional off-road prowess, sophisticated driving dynamics for its class. 📋 Manual Details Coverage Areas Coverage Areas: Complete mechanical, electrical, body, and chassis repair for the 2004 Mercedes-Benz G500. Page Count Page Count: Extensive (software, typically equivalent to 1000+ printed pages) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (likely PDF-based or proprietary viewer) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Drivetrain (4WD, differentials), Transmission (Automatic), Brakes (ABS, ESP), Steering, Suspension, Electrical System, Climate Control, Body & Chassis, Fuel System, Exhaust System, Cooling System, Ignition System, Emission Control, Diagnostic Trouble Codes (DTCs). Procedures Included Procedures Included: Scheduled maintenance, routine inspections, diagnostic procedures, troubleshooting guides, complete disassembly and reassembly of major components, electrical system diagnosis and repair, body panel replacement, chassis lubrication, fluid changes, component replacement, performance tuning adjustments. Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to in-depth diagnostic and repair procedures, including component-level troubleshooting and specifications for rebuilds. 📊 Manual Specifications File Format File Format: Digital (Software/PDF) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: M113 E50 Engine Type: SOHC V8 Displacement: 4966 cc (5.0 Liters) Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 9.0:1 Performance Horsepower: 292 hp @ 5500 rpm (SAE Net) Torque: 335 lb-ft @ 2800 rpm (SAE Net) Fuel System Fuel System: Sequential Multi-Port Fuel Injection (SFI) Fuel Type Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Ignition System Ignition System: Distributorless Electronic Ignition (EIS) Cooling System Cooling System: Pressurized liquid cooling system with thermostatically controlled fan. Emission Control Emission Control: Secondary Air Injection System, Catalytic Converters, EGR (where applicable). 🔧 Transmission Standard Standard Transmission: 5G-TRONIC 5-speed Automatic Transmission (722.6 Series) Features Transmission Features: Electronic control, torque converter lock-up clutch, adaptive shift programs. Drivetrain Drivetrain: Permanent All-Wheel Drive (4MATIC) Differential Locks Differential Locks: Center differential lock, rear differential lock, front differential lock (driver-activated). Transfer Case Transfer Case: Two-speed transfer case with lockable center and rear differentials. 📐 Dimensions Exterior Length: 4707 mm (185.3 in) Width: 1810 mm (71.3 in) Height: 1934 mm (76.1 in) Wheelbase: 2850 mm (112.2 in) Weights Curb Weight: Approx. 2,460 kg (5,423 lbs) Gross Vehicle Weight Rating: Approx. 3,100 kg (6,834 lbs) Cargo Cargo Volume: Approx. 650 - 1580 Liters (with rear seats folded) Towing Towing Capacity: Up to 3,500 kg (7,716 lbs) Ground Clearance Ground Clearance: Approx. 230 mm (9.06 in) Approach Angle Approach Angle: 36 degrees Departure Angle Departure Angle: 27 degrees Breakover Angle Breakover Angle: 21 degrees 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-star (Driver), 5-star (Passenger) - 2004 Model Year Standards IIHS Side Impact Rating: Good Passive Features Passive Features: Dual-stage front airbags, front side-impact airbags, front and rear head curtain airbags (optional), seatbelt pretensioners, crumple zones. Active Features Active Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR), all-wheel drive. Brakes Front Brakes: Ventilated Discs, 330 mm diameter Rear Brakes: Ventilated Discs, 325 mm diameter Wheels Wheel Bolt Pattern: 5x130 mm Standard Wheel Size: 18 x 7.5 inches Tires Standard Tire Size: 265/60R18 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with CD player and optional navigation. Audio System: Bose premium sound system (often optional). Driver Assistance Driver Assistance Features: Cruise control, parking sensors (rear), electronic traction control. Connectivity Connectivity: Limited by 2004 standards; typically includes integrated phone preparation (GSM). Climate Control Climate Control: Dual-zone automatic climate control (THERMATIC/THERMOTRONIC). Lighting Lighting: Bi-xenon headlights (optional/standard depending on market), fog lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months, whichever comes first. Air Filter Replacement Interval: Every 20,000 - 30,000 miles, or as needed based on conditions. Spark Plug Replacement Interval: Every 100,000 miles (iridium type). Transmission Fluid Change Interval: Every 40,000 - 60,000 miles (Mercedes-Benz service recommendation often states 'lifetime', but regular changes are recommended for longevity). Fluid Specifications Engine Oil Specification: Mobil 1 Synthetic 0W-40 (MB-Approval 229.5) Engine Oil Capacity: 8.5 Liters (8.9 US Quarts) Coolant Specification: Mercedes-Benz Coolant/Antifreeze (MB 325.0 or MB 326.0), typically a 50/50 mix with distilled water. Transmission Fluid Specification: ATF (Automatic Transmission Fluid) MB...