2004 Mitsubishi Endeavor Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Year: 2004 Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Mid-size Crossover SUV Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Murano, Chevrolet Trailblazer Key Features Unique Selling Points: Standard V6 engine, available AWD, distinctive styling, competitive pricing at launch Target Audience Buyers: Families, individuals seeking a versatile and comfortable SUV with standard V6 power. 📋 Manual Details Coverage Areas Primary Coverage: Full service and repair for the 2004 Mitsubishi Endeavor Page Count Estimated Pages: 1500+ Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: RAR/PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, fuel injection system, emission control systems Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnosis and wiring diagrams Transmission Automatic: Automatic transmission disassembly, assembly, torque converter, valve body, shift solenoids, transmission control module (TCM) diagnosis Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system components, CV joints, driveshafts, differential Suspension: Front suspension (struts, control arms, ball joints), Rear suspension (multi-link, springs, shocks), wheel alignment specifications Steering: Power steering system, steering gear, steering column, tie rod ends Brakes: Front and rear disc brakes, ABS system, brake hydraulic system, brake fluid specifications, bleeding procedures Exhaust: Exhaust manifold, catalytic converter, mufflers, pipes, exhaust hangers Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure specifications HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant type and capacity Electrical Chassis: Lighting system, wipers and washers, power windows, power locks, horn, interior and exterior lighting circuits Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, headliner, carpeting Safety Systems: Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for airbag system Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement intervals Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common issue resolution Repair Procedures: Step-by-step repair instructions for all major vehicle systems, torque specifications for critical fasteners Component Replacement: Detailed instructions for replacing engine components, transmission, brakes, suspension parts, electrical modules, body parts Diagnostic Testing: ECM/TCM scan tool procedures, sensor testing, actuator testing, circuit testing using multimeter and oscilloscope Technical Depth Depth: Comprehensive, covering from basic fluid checks to complete engine and transmission overhauls, including electrical system diagnostics 📊 Manual Specifications File Format File Type: RAR archive containing PDF files PDF Quality: High-resolution, searchable text and clear diagrams Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (SOHC V6) Engine Displacement: 3.8 Liters (3797 cc) Performance Horsepower: 215 hp @ 5000 rpm Torque: 242 lb-ft @ 3750 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Ignition System Spark Plugs: NGK PFR6B (Platinum) Emission Control Emission Standards: Meets EPA Tier 1 standards 🔧 Transmission Standard Transmission Type: 5-speed Automatic (INVECS-II) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Fluid Specifications Transmission Fluid Type: Diamond SP-III (Mitsubishi Genuine Automatic Transmission Fluid) Fluid Capacity Transmission Fluid Capacity: Approximately 8.5 Liters (8.9 US Quarts) for a complete drain and fill 📐 Dimensions Exterior Length: 191.7 inches (4869 mm) Width: 75.0 inches (1905 mm) Height: 68.1 inches (1730 mm) Wheelbase: 110.0 inches (2794 mm) Ground Clearance: 7.8 inches (198 mm) Cargo Cargo Volume Behind Rear Seat: 39.3 cu ft (1113 Liters) Cargo Volume With Rear Seat Folded: 85.0 cu ft (2407 Liters) Weights Curb Weight FWD: 4167 lbs (1890 kg) Curb Weight AWD: 4300 lbs (1950 kg) Gross Vehicle Weight Rating Gvwr: 5622 lbs (2550 kg) Towing Capacity: 3500 lbs (1588 kg) Tongue Weight Max: 350 lbs (159 kg) Wheels Tires Standard Wheel Size: 17-inch alloy Standard Tire Size: P245/65R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Stability Control: Not available on 2004 model Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Optional front side-impact airbags Seat Belts: Three-point seat belts with pretensioners for all outboard seating positions 💡 Technology Features Infotainment Audio System: AM/FM/CD player, optional premium audio system with amplifier Navigation: Optional factory navigation system Driver Assistance Cruise Control: Standard Rear Parking Sensors: Not available on 2004 model Connectivity Auxiliary Input: Not standard, may be available on premium audio systems Climate Control Climate Control Type: Manual or optional automatic climate control 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3.75 months, or 7,500 miles (12,000 km) or 7.5 months with synthetic oil Engine Air Filter Replacement: Every 30,000 miles (48,000 km) Cabin Air...