2004 Mitsubishi Outlander Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Generation Generation: First Generation (CU/CT Series) Codes Chassis Code: CU2W 👋 Introduction Market Position Market Position: The 2004 Mitsubishi Outlander was positioned as a compact crossover SUV, offering a blend of car-like handling and SUV versatility. It competed in a growing segment against vehicles like the Honda CR-V, Toyota RAV4, and Ford Escape. Competitive Analysis Competitive Analysis: The Outlander of this era offered a more stylish and potentially sportier alternative to some of its more utilitarian rivals, often featuring Mitsubishi's distinctive styling cues. Its availability with all-wheel drive (AWC) and a capable engine provided a solid offering for families and individuals seeking a versatile vehicle. Key Features Key Features: The 2004 Outlander was noted for its available all-wheel-drive system (AWC), comfortable interior, and practical cargo space. The availability of this service manual ensures owners can maintain and repair their vehicles effectively, extending longevity and preserving value. 📋 Manual Details Coverage Areas Coverage Areas: General, Engine, Engine Lubrication, Fuel, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tyre, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior and Supplement Restraint System (SRS), Chassis Electrical, Heater, Air Conditioner and Ventilation Page Count Page Count: Not specified in provided information, but implied to be comprehensive for a factory service manual. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download via link on checkout page Delivery Time: Immediate upon payment completion 📖 Manual Coverage Systems Covered Systems Covered: All major vehicle systems including powertrain (engine, transmission, drivetrain), chassis (suspension, steering, brakes), electrical, HVAC, and body. Specific coverage extends to engine mechanicals, fuel delivery, ignition, emissions, cooling, lubrication, clutch operation, manual and automatic transmission service, axle and driveshaft functionality, suspension components, brake system diagnostics and repair, steering system maintenance, body and exterior panel repair, interior trim, SRS (Supplemental Restraint System) components, chassis electrical circuits, and climate control systems. Procedures Included Procedures Included: Detailed step-by-step repair procedures, diagnostic troubleshooting guides, routine maintenance tasks, component removal and installation instructions, torque specifications, wiring diagrams, exploded views, and technical data for all covered systems. Includes procedures for engine rebuild, transmission overhauls, brake system servicing, suspension alignment, electrical troubleshooting, and HVAC system repair. Troubleshooting Guides: Extensive troubleshooting sections with symptom-based diagnostics and repair procedures for common malfunctions. Technical Depth Technical Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic fluid changes and filter replacements to advanced engine diagnostics, transmission rebuilds, and complex electrical system troubleshooting. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution (ensures clear prints) Binding Type Binding Type: Digital Download (can be burned to CD or printed) Paper Type Paper Type: N/A (Digital Product) Compatibility Operating Systems: All versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Searchability Text Searchability: Searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 4G64 Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Displacement: 2.4 Liters (2351 cc) Performance Horsepower: Approx. 140-145 hp @ 5500-5700 rpm (depending on specific market and configuration) Torque: Approx. 147-150 lb-ft @ 3700-4000 rpm (depending on specific market and configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Electrical Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil-near-plug ignition. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (INVECS-II) Optional Transmission Type: 5-Speed Manual Transmission Features Drivetrain: Front-Wheel Drive (FWD) standard, available All-Wheel Control (AWC) system. 📐 Dimensions Exterior Length: Approx. 172.4 inches (4379 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 65.2 inches (1656 mm) Wheelbase: Approx. 103.0 inches (2615 mm) Weights Curb Weight: Approx. 3350 - 3500 lbs (1520 - 1588 kg) depending on configuration Interior Seating Capacity: 5 Passengers 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (for 2004 model year, as reported by NHTSA) IIHS Side Impact: Good (for vehicles with side airbags) Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), available Traction Control (TCL) and Active Stability Control (ASC). Passive Features Passive Safety: Driver and front passenger airbags, available side curtain airbags, front seat pretensioners, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: Base models typically featured a standard AM/FM/CD stereo system. Higher trims may have offered an upgraded audio system with more speakers or an in-dash CD changer. Driver Assistance Driver Assistance Features: ABS, EBD, BA, and optional traction/stability control were the primary driver assistance features available on the 2004...
The 2004 Mitsubishi Outlander was positioned as a compact crossover SUV, offering a blend of car-like handling and SUV versatility. It competed in a growing segment against vehicles like the Honda CR-V, Toyota RAV4, and Ford Escape.
Competitive Analysis
Competitive Analysis:
The Outlander of this era offered a more stylish and potentially sportier alternative to some of its more utilitarian rivals, often featuring Mitsubishi's distinctive styling cues. Its availability with all-wheel drive (AWC) and a capable engine provided a solid offering for families and individuals seeking a versatile vehicle.
Key Features
Key Features:
The 2004 Outlander was noted for its available all-wheel-drive system (AWC), comfortable interior, and practical cargo space. The availability of this service manual ensures owners can maintain and repair their vehicles effectively, extending longevity and preserving value.
📋 Manual Details
Coverage Areas
Coverage Areas:
General, Engine, Engine Lubrication, Fuel, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tyre, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior and Supplement Restraint System (SRS), Chassis Electrical, Heater, Air Conditioner and Ventilation
Page Count
Page Count:
Not specified in provided information, but implied to be comprehensive for a factory service manual.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download via link on checkout page
Delivery Time:
Immediate upon payment completion
📖 Manual Coverage
Systems Covered
Systems Covered:
All major vehicle systems including powertrain (engine, transmission, drivetrain), chassis (suspension, steering, brakes), electrical, HVAC, and body. Specific coverage extends to engine mechanicals, fuel delivery, ignition, emissions, cooling, lubrication, clutch operation, manual and automatic transmission service, axle and driveshaft functionality, suspension components, brake system diagnostics and repair, steering system maintenance, body and exterior panel repair, interior trim, SRS (Supplemental Restraint System) components, chassis electrical circuits, and climate control systems.
Procedures Included
Procedures Included:
Detailed step-by-step repair procedures, diagnostic troubleshooting guides, routine maintenance tasks, component removal and installation instructions, torque specifications, wiring diagrams, exploded views, and technical data for all covered systems. Includes procedures for engine rebuild, transmission overhauls, brake system servicing, suspension alignment, electrical troubleshooting, and HVAC system repair.
Troubleshooting Guides:
Extensive troubleshooting sections with symptom-based diagnostics and repair procedures for common malfunctions.
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic fluid changes and filter replacements to advanced engine diagnostics, transmission rebuilds, and complex electrical system troubleshooting.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution (ensures clear prints)
Binding Type
Binding Type:
Digital Download (can be burned to CD or printed)
Paper Type
Paper Type:
N/A (Digital Product)
Compatibility
Operating Systems:
All versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Searchability
Text Searchability:
Searchable text within the PDF for quick information retrieval.
Approx. 140-145 hp @ 5500-5700 rpm (depending on specific market and configuration)
Torque:
Approx. 147-150 lb-ft @ 3700-4000 rpm (depending on specific market and configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Electrical
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil-near-plug ignition.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (INVECS-II)
Optional
Transmission Type:
5-Speed Manual Transmission
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, available All-Wheel Control (AWC) system.
📐 Dimensions
Exterior
Length:
Approx. 172.4 inches (4379 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 65.2 inches (1656 mm)
Wheelbase:
Approx. 103.0 inches (2615 mm)
Weights
Curb Weight:
Approx. 3350 - 3500 lbs (1520 - 1588 kg) depending on configuration
Interior
Seating Capacity:
5 Passengers
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 5-star passenger (for 2004 model year, as reported by NHTSA)
IIHS Side Impact:
Good (for vehicles with side airbags)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), available Traction Control (TCL) and Active Stability Control (ASC).
Passive Features
Passive Safety:
Driver and front passenger airbags, available side curtain airbags, front seat pretensioners, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a standard AM/FM/CD stereo system. Higher trims may have offered an upgraded audio system with more speakers or an in-dash CD changer.
Driver Assistance
Driver Assistance Features:
ABS, EBD, BA, and optional traction/stability control were the primary driver assistance features available on the 2004 Outlander.
Connectivity
Connectivity Options:
Limited by modern standards. Typically included an auxiliary input for audio devices on later models or aftermarket head units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard platinum plugs.
Fluid Specifications
Engine Oil Specification:
API Service SL or SM, SAE 5W-30 synthetic blend or full synthetic is recommended.
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 liters) with filter change.
Coolant Specification:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with demineralized water, 50/50 mix).
Automatic Transmission Fluid:
DIA QUEEN ATF-J2 or equivalent Dexron III/Mercon compatible fluid. Capacity: Approx. 6.5 US quarts (6.2 liters) for dry fill, 3.3 US quarts (3.1 liters) for fluid change.
For AWD models: Refer to specific AWC system service manual sections. Typically proprietary or SAE 75W-90 GL-5 for transfer case and rear differential.
Known Issues
Common Issues:
Some owners have reported issues with the catalytic converter, minor oil leaks from the valve cover gasket, and potential wear on suspension components (bushings, ball joints) over time. The AC system can also require periodic servicing.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for its diverse range of vehicles from passenger cars to SUVs and performance-oriented models. The brand has a heritage rooted in engineering and innovation.
Model Evolution
Model Evolution:
The first-generation Outlander (launched in 2001 for the 2003 model year in some markets) was Mitsubishi's entry into the burgeoning compact crossover SUV segment. The 2004 model represents an early iteration of this platform, evolving from its initial introduction.
Platform:
Based on Mitsubishi's 'Project Global' platform, shared with other Mitsubishi and Chrysler vehicles of the era.
Production
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the 2004 model year are not widely documented, but the Outlander generally received positive reviews for its styling, value, and practicality in the compact SUV segment.