🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Year: 2004 Codes Chassis Code: K90 Series 👋 Introduction Market Position Segment: Mid-size SUV / Off-road focused utility vehicle Competitive Analysis Key Competitors 2004: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Isuzu Rodeo Key Features Vehicle Strengths: Robust body-on-frame construction, capable off-road performance, reliable powertrains, practical interior 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service & Repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, drive shafts, axles, differentials Brakes: Hydraulic system, front disc brakes, rear drum/disc brakes, parking brake, ABS (if equipped) Suspension Steering: Front suspension (independent), rear suspension (solid axle/multi-link), steering gear, power steering system Electrical Electronics: Wiring diagrams, lighting, instruments, audio system, power accessories, ECM, BCM, body control modules Body Chassis: Body construction, exterior trim, interior trim, seats, climate control, safety restraints (airbags, seatbelts) Procedures Included Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, fault code interpretation Repair Procedures: Step-by-step disassembly and reassembly of all major components, torques specifications, special tool requirements Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points Specifications Data: All factory specifications, tolerances, clearances, fluid capacities, electrical values Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine/transmission overhauls) 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution, suitable for full printing Binding Type Binding Recommendation: Coil or comb binding recommended for ease of use and lay-flat functionality Paper Type Paper Recommendation: Standard printer paper (8.5x11 inch or A4) for printing ⚙️ Engine Specifications Primary Engine Engine Code: 4G64 (2.4L) Engine Type: Inline 4-Cylinder SOHC (or DOHC depending on market/trim) Displacement: 2351 cc (143.5 cu. in.) Bore X Stroke: 86.5 mm x 100.0 mm (3.41 in x 3.94 in) Compression Ratio: Approx. 8.5:1 to 9.5:1 (market dependent) Horsepower Net: Approx. 133-141 hp @ 5000-5500 rpm (market dependent) Torque Net: Approx. 180-190 Nm (133-140 lb-ft) @ 2500-3000 rpm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating varies by market) Recommended Octane: 87 AKI (or equivalent RON) minimum, higher recommended for optimal performance Emissions Emissions Control: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., KM210) Optional Automatic Transmission: 4-speed automatic (e.g., V4A51) Features Drivetrain Configuration: Part-time 4WD (Super Select 4WD or similar system in some markets) Transfer Case Type: 2-speed transfer case with high/low range 📐 Dimensions Exterior Length: Approx. 4600-4650 mm (181.1-183.1 in) - varies by bumper style Width: Approx. 1775-1785 mm (69.9-70.3 in) Height: Approx. 1740-1780 mm (68.5-70.1 in) - varies with roof rails/towing capacity Wheelbase: Approx. 2725 mm (107.3 in) Ground Clearance: Approx. 200-215 mm (7.9-8.5 in) - varies by tire size and suspension Weights Curb Weight: Approx. 1750-1900 kg (3858-4189 lbs) - varies by transmission and trim Gross Vehicle Weight Rating: Approx. 2300-2450 kg (5070-5401 lbs) - varies by market Cargo Cargo Volume: Varies significantly based on seating configuration (5-seater vs. 7-seater) 🛡️ Safety Features Ratings NHTSA Ratings 2004: Not consistently available or comparable to modern standards; manufacturer data should be consulted. Active Features ABS: Anti-lock Braking System (optional/standard depending on trim/market) Traction Control: Traction Control System (TCS) - less common on base models Passive Features Airbags: Driver and front passenger airbags (standard/optional depending on market) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts Rollover Protection: Reinforced cabin structure (body-on-frame design inherently offers good structural integrity) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium audio system (e.g., Rockford Fosgate) and CD changer in higher trims. Display Screens: Basic dashboard display for climate control and radio information. No integrated navigation or large touchscreens typical of modern vehicles. Driver Assistance Cruise Control: Available on most trims, typically electronically controlled. Connectivity Auxiliary Inputs: Generally limited to aftermarket modifications for audio input; no standard USB or Bluetooth connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (e.g., standard vs. platinum/iridium). Timing Belt Replacement: Critical item: Typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Specification: API SG/SH/SJ/SL, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity and API rating). Engine Oil Capacity: Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter change. Coolant Specification: Mitsubishi Dia Queen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors (typically a pink or red...