Subaru Impreza STI 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2004 Codes Chassis Code: GDB 👋 Introduction Market Position Segment: Performance Compact Sedan/Hatchback Positioning: Homologation special for WRC, rallying pedigree, enthusiast-focused performance model. Competitive Analysis Key Competitors: Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R (where applicable). Key Features Performance Focus: Turbocharged boxer engine, Symmetrical All-Wheel Drive, advanced DCCD system, performance braking. Rally Heritage: Direct lineage to Subaru's World Rally Championship success, built for demanding conditions. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair procedures for the 2004 Subaru Impreza WRX STI. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnosis, overhaul, and repair for the EJ207 engine (including turbocharger, intercooler, fuel injection, ignition, cooling systems). Transmission Drivetrain: Service and repair procedures for the 6-speed manual transmission (TY856), DCCD (Driver's Control Center Differential), center differential, rear differential, driveshafts, and axles. Brakes: Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS system diagnosis and repair, brake fluid specifications and bleeding procedures. Suspension Steering: Front MacPherson struts, rear multi-link suspension, power steering system diagnosis and repair, alignment specifications. Electrical Electronics: Full wiring diagrams, component locations, fuse box layouts, ECU pinouts, diagnostic trouble codes (DTCs), audio system, lighting, instrumentation, immobilizer system. Body Chassis: Body panel removal and installation, interior trim, glass, sunroof, body sealing, structural repair guidelines. Procedures Included Maintenance: Scheduled maintenance intervals, oil change procedures, filter replacement, spark plug replacement, coolant flushing, brake pad replacement. Troubleshooting: Extensive diagnostic procedures for all major systems, symptom-based troubleshooting guides, DTC interpretation and resolution. Repair Overhaul: Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repair. Diagnostics: Procedures for using Subaru Select Monitor (SSM) or equivalent OBD-II scanners, data stream analysis, actuator testing. Technical Depth Depth: Comprehensive; covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and measurement tolerances. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ207 Configuration: 2.0L Flat-4 (Boxer), DOHC, 16-valve Induction: Twin-scroll Turbocharger (IHI VF35 or similar), Top-mount Intercooler Performance Horsepower Ps: 265 PS (approx. 261 bhp) Torque Nm: 343 Nm (approx. 253 lb-ft) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline (Premium Unleaded 98 RON recommended) Other Engine Details Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 🔧 Transmission Standard Type: 6-speed Manual Transmission Transmission Code: TY856 Optional Transmission: None (STI was exclusively manual) Features Dccd: Driver's Control Center Differential (manual locking/auto modes) AWD System: Subaru Symmetrical All-Wheel Drive Fluid Specifications Gear Oil Type: API GL-5, SAE 75W-90 (Hypoid Gear Oil) 📐 Dimensions Exterior Length: 4,405 mm (173.4 in) Width: 1,770 mm (69.7 in) Height: 1,410 mm (55.5 in) Wheelbase: 2,510 mm (98.8 in) Weights Curb Weight: 1,440 kg (3,175 lbs) approx. Gross Vehicle Weight Rating: 1,840 kg (4,057 lbs) approx. Cargo Trunk Volume: 370 L (13.1 cu ft) approx. (Sedan) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for 2004 model year in the same format as later years, but known for robust chassis design. Active Features ABS: Standard (with EBD - Electronic Brakeforce Distribution) Traction Control: Standard (SI-DRIVE not applicable) Passive Features Airbags: Driver and Passenger Frontal Airbags, Side Airbags (optional/market dependent) Body Structure: Ring-shaped reinforcement frame, energy-absorbing crumple zones. 💡 Technology Features Infotainment Head Unit: Factory single-DIN CD player with AM/FM radio; aftermarket upgrades common. Speakers: Factory 6-speaker system (door speakers, tweeters, rear coaxial). Driver Assistance Cruise Control: Standard Limited Slip Differential: Front Helical LSD, Rear Viscous LSD (in addition to DCCD). Connectivity Aux Input: Not standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles or 6 months, whichever comes first (or more frequently under hard driving conditions). Air Filter: Every 15,000 miles or 12 months. Spark Plugs: Every 30,000 miles (iridium type). Timing Belt: Not applicable; EJ207 uses a timing chain system (though some components may require periodic inspection/replacement). Fluid Specifications Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change (SAE 5W-30, API SG or SH, ILSAC GF-2 or higher recommended). Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant. Brake Fluid: DOT 3 or DOT 4. Known Issues Engine Wear: Piston ring land failure on heavily modified or poorly maintained engines; head gasket issues are less common than on other Subaru models but can occur. Turbocharger: Potential for oil starvation if maintenance is neglected, leading to turbo failure. Dccd: Potential for electronic or mechanical issues with the DCCD unit over time, often related to fluid contamination or...
Direct lineage to Subaru's World Rally Championship success, built for demanding conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair procedures for the 2004 Subaru Impreza WRX STI.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnosis, overhaul, and repair for the EJ207 engine (including turbocharger, intercooler, fuel injection, ignition, cooling systems).
Transmission Drivetrain:
Service and repair procedures for the 6-speed manual transmission (TY856), DCCD (Driver's Control Center Differential), center differential, rear differential, driveshafts, and axles.
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS system diagnosis and repair, brake fluid specifications and bleeding procedures.
Suspension Steering:
Front MacPherson struts, rear multi-link suspension, power steering system diagnosis and repair, alignment specifications.
Extensive diagnostic procedures for all major systems, symptom-based troubleshooting guides, DTC interpretation and resolution.
Repair Overhaul:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repair.
Diagnostics:
Procedures for using Subaru Select Monitor (SSM) or equivalent OBD-II scanners, data stream analysis, actuator testing.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and measurement tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207
Configuration:
2.0L Flat-4 (Boxer), DOHC, 16-valve
Induction:
Twin-scroll Turbocharger (IHI VF35 or similar), Top-mount Intercooler
Performance
Horsepower Ps:
265 PS (approx. 261 bhp)
Torque Nm:
343 Nm (approx. 253 lb-ft)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (Premium Unleaded 98 RON recommended)
Other Engine Details
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Transmission Code:
TY856
Optional
Transmission:
None (STI was exclusively manual)
Features
Dccd:
Driver's Control Center Differential (manual locking/auto modes)
AWD System:
Subaru Symmetrical All-Wheel Drive
Fluid Specifications
Gear Oil Type:
API GL-5, SAE 75W-90 (Hypoid Gear Oil)
📐 Dimensions
Exterior
Length:
4,405 mm (173.4 in)
Width:
1,770 mm (69.7 in)
Height:
1,410 mm (55.5 in)
Wheelbase:
2,510 mm (98.8 in)
Weights
Curb Weight:
1,440 kg (3,175 lbs) approx.
Gross Vehicle Weight Rating:
1,840 kg (4,057 lbs) approx.
Cargo
Trunk Volume:
370 L (13.1 cu ft) approx. (Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 2004 model year in the same format as later years, but known for robust chassis design.
Active Features
ABS:
Standard (with EBD - Electronic Brakeforce Distribution)
Traction Control:
Standard (SI-DRIVE not applicable)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Side Airbags (optional/market dependent)
Factory single-DIN CD player with AM/FM radio; aftermarket upgrades common.
Speakers:
Factory 6-speaker system (door speakers, tweeters, rear coaxial).
Driver Assistance
Cruise Control:
Standard
Limited Slip Differential:
Front Helical LSD, Rear Viscous LSD (in addition to DCCD).
Connectivity
Aux Input:
Not standard; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first (or more frequently under hard driving conditions).
Air Filter:
Every 15,000 miles or 12 months.
Spark Plugs:
Every 30,000 miles (iridium type).
Timing Belt:
Not applicable; EJ207 uses a timing chain system (though some components may require periodic inspection/replacement).
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change (SAE 5W-30, API SG or SH, ILSAC GF-2 or higher recommended).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Wear:
Piston ring land failure on heavily modified or poorly maintained engines; head gasket issues are less common than on other Subaru models but can occur.
Turbocharger:
Potential for oil starvation if maintenance is neglected, leading to turbo failure.
Dccd:
Potential for electronic or mechanical issues with the DCCD unit over time, often related to fluid contamination or actuator wear.
Suspension:
Worn bushings and struts are common due to the performance-oriented suspension and spirited driving.
📚 Vehicle History
Brand Heritage
Brand Focus:
Specializing in All-Wheel Drive vehicles and rally racing.
Model Evolution
Generation:
GD chassis (2000-2007), this is the 'Bugeye' to 'Blobeye' transition year.
Sti Development:
Evolved from rally homologation needs, focused on driver engagement and performance.
Production
Production Period:
2004 model year
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Pedigree:
World Rally Championship homologation model, contributing to Subaru's strong brand image in motorsport.
Ratings
Enthusiast Endorsement:
Consistently highly rated by automotive journalists and enthusiasts for its driving dynamics and rally-bred performance.