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2004 Suzuki Grand Vitara Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2004 Platform Code: FT/GT (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Demographic: Individuals and families seeking a versatile, off-road capable, and reliable SUV. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester Key Features Vehicle Highlights: Available with advanced 4WD systems (like Suzuki's highly regarded 'Grand Vitara' 4WD system), body-on-frame construction (on some variants contributing to off-road prowess), and a reputation for reliability. Manual Advantage: Official licensing ensures accuracy and completeness, providing professional-level repair and maintenance guidance. 📋 Manual Details Coverage Areas Language: English Format: Software (Digital Download) Manual Type: Service and Repair Manual Digital Format Details: Searchable PDF or proprietary software interface 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Manual Transmission, Automatic Transmission, Transfer Case, Drivetrain Chassis: Suspension System (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheel & Tire Specifications Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Engine Control Unit (ECU), Instrument Panel, Lighting System, Audio System, Power Accessories (Windows, Locks, Mirrors), Air Conditioning (HVAC), SRS (Airbag) System, Anti-theft System, Diagnostic Trouble Codes (DTCs) Body And Interior: Exterior Body Panels, Interior Trim, Seats, Doors, Hood, Tailgate, Glass, Bumpers, Frame and Unibody Structure Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Spark Plug Service, Belt Inspection and Replacement Diagnostics And Troubleshooting: Component Testing, Symptom-Based Troubleshooting, Diagnostic Trouble Code (DTC) Interpretation and Resolution Repair And Overhaul: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Technical Data And Specifications: Torque Specifications, Clearances, Timing Specifications, Electrical Schematics, Component Identification Technical Depth Depth Of Coverage: Comprehensive; covers everything from routine maintenance to major overhauls and complex diagnostics. 📊 Manual Specifications File Format File Format Type: Software/Digital Download Searchability: Yes, typically text-searchable within the software interface. Accessibility: Instant download after purchase, accessible on compatible devices. Print Quality Print Capability: Printable sections or full manual if software allows. Binding Type Binding Type Applicable: N/A (Digital Software) Paper Type Paper Type Applicable: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: J20A Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 2.0 Liters (1995 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 9.8:1 Fuel Delivery: Multi-Point Fuel Injection (MPI) Performance Horsepower Est: 123 HP @ 5500 RPM (US Market) Torque Est: 131 lb-ft @ 3000 RPM (US Market) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 15.5 US gallons (59 Liters) Ignition System Ignition Type: Electronic Ignition, Distributorless (Coil-on-Plug) Cooling System Coolant Type: Suzuki Super Long Life Coolant (or equivalent silicate-free, ethyleneglycol-based coolant with OAT) Lubrication System Engine Oil Type: SAE 5W-30 API SG or higher Engine Oil Capacity: Approx. 4.5 US quarts (4.3 Liters) with filter change 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4EAT) Optional Transmission Type: 5-Speed Manual Transmission Features Drivetrain Options: Rear Wheel Drive (RWD), Full-Time 4-Wheel Drive (4WD with Center Differential Lock) Automatic Transmission Fluid Automatic Transmission Fluid Type: Suzuki ATF (Dexron III or equivalent is often acceptable, but consult manual) Manual Transmission Fluid Manual Transmission Fluid Type: API GL-4, SAE 75W-90 Gear Oil 📐 Dimensions Exterior Wheelbase: Approx. 103.2 inches (2620 mm) Length: Approx. 170.0 inches (4318 mm) Width: Approx. 68.3 inches (1735 mm) Height: Approx. 65.7 inches (1669 mm) Weights Curb Weight Est: Approx. 3200-3400 lbs (1450-1540 kg) depending on configuration Gross Vehicle Weight Rating Est: Approx. 4500 lbs (2040 kg) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact Rating 2004: Five Stars (as per NHTSA for similar models/years) NHTSA Front Passenger Side Impact Rating 2004: Five Stars (as per NHTSA for similar models/years) IIHS Side Impact Rating 2004: Good (for models equipped with side airbags, as per IIHS for similar models/years) Active Features Antilock Braking System ABS: Standard Electronic Brakeforce Distribution Ebd: Often included with ABS Passive Features Airbags: Frontal Airbags (Driver & Passenger), Optional Side Curtain Airbags Seatbelts: Three-point height-adjustable front seat belts with pretensioners and load limiters, three-point rear seat belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4-6 speakers. Optional premium audio systems may exist. Navigation System: Optional factory-installed GPS navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard on most trims. Tire Pressure Monitoring System: Not typically standard on this model year. Connectivity Auxiliary Input: May be present on aftermarket or higher-spec factory audio units, but not standard. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or 24 months. Spark Plug Replacement: Every 100,000...
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2004 Suzuki Grand Vitara Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Year:
2004
Platform Code:
FT/GT (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Demographic:
Individuals and families seeking a versatile, off-road capable, and reliable SUV.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester
Key Features
Vehicle Highlights:
Available with advanced 4WD systems (like Suzuki's highly regarded 'Grand Vitara' 4WD system), body-on-frame construction (on some variants contributing to off-road prowess), and a reputation for reliability.
Manual Advantage:
Official licensing ensures accuracy and completeness, providing professional-level repair and maintenance guidance.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Software (Digital Download)
Manual Type:
Service and Repair Manual
Digital Format Details:
Searchable PDF or proprietary software interface
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Manual Transmission, Automatic Transmission, Transfer Case, Drivetrain
Chassis:
Suspension System (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheel & Tire Specifications
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Engine Control Unit (ECU), Instrument Panel, Lighting System, Audio System, Power Accessories (Windows, Locks, Mirrors), Air Conditioning (HVAC), SRS (Airbag) System, Anti-theft System, Diagnostic Trouble Codes (DTCs)
Body And Interior:
Exterior Body Panels, Interior Trim, Seats, Doors, Hood, Tailgate, Glass, Bumpers, Frame and Unibody Structure
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Spark Plug Service, Belt Inspection and Replacement
Diagnostics And Troubleshooting:
Component Testing, Symptom-Based Troubleshooting, Diagnostic Trouble Code (DTC) Interpretation and Resolution
Repair And Overhaul:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement
Technical Data And Specifications:
Torque Specifications, Clearances, Timing Specifications, Electrical Schematics, Component Identification
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from routine maintenance to major overhauls and complex diagnostics.
📊 Manual Specifications
File Format
File Format Type:
Software/Digital Download
Searchability:
Yes, typically text-searchable within the software interface.
Accessibility:
Instant download after purchase, accessible on compatible devices.
Print Quality
Print Capability:
Printable sections or full manual if software allows.
Binding Type
Binding Type Applicable:
N/A (Digital Software)
Paper Type
Paper Type Applicable:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
J20A
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
2.0 Liters (1995 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
9.8:1
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Performance
Horsepower Est:
123 HP @ 5500 RPM (US Market)
Torque Est:
131 lb-ft @ 3000 RPM (US Market)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 15.5 US gallons (59 Liters)
Ignition System
Ignition Type:
Electronic Ignition, Distributorless (Coil-on-Plug)
Cooling System
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent silicate-free, ethyleneglycol-based coolant with OAT)
Lubrication System
Engine Oil Type:
SAE 5W-30 API SG or higher
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 Liters) with filter change
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4EAT)
Optional
Transmission Type:
5-Speed Manual Transmission
Features
Drivetrain Options:
Rear Wheel Drive (RWD), Full-Time 4-Wheel Drive (4WD with Center Differential Lock)
Automatic Transmission Fluid
Automatic Transmission Fluid Type:
Suzuki ATF (Dexron III or equivalent is often acceptable, but consult manual)
Manual Transmission Fluid
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.2 inches (2620 mm)
Length:
Approx. 170.0 inches (4318 mm)
Width:
Approx. 68.3 inches (1735 mm)
Height:
Approx. 65.7 inches (1669 mm)
Weights
Curb Weight Est:
Approx. 3200-3400 lbs (1450-1540 kg) depending on configuration
Gross Vehicle Weight Rating Est:
Approx. 4500 lbs (2040 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact Rating 2004:
Five Stars (as per NHTSA for similar models/years)
NHTSA Front Passenger Side Impact Rating 2004:
Five Stars (as per NHTSA for similar models/years)
IIHS Side Impact Rating 2004:
Good (for models equipped with side airbags, as per IIHS for similar models/years)
Active Features
Antilock Braking System ABS:
Standard
Electronic Brakeforce Distribution Ebd:
Often included with ABS
Passive Features
Airbags:
Frontal Airbags (Driver & Passenger), Optional Side Curtain Airbags
Seatbelts:
Three-point height-adjustable front seat belts with pretensioners and load limiters, three-point rear seat belts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4-6 speakers. Optional premium audio systems may exist.
Navigation System:
Optional factory-installed GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims.
Tire Pressure Monitoring System:
Not typically standard on this model year.
Connectivity
Auxiliary Input:
May be present on aftermarket or higher-spec factory audio units, but not standard.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) with iridium-tipped plugs (recommended).
Coolant Flush And Replacement:
Initial: 7 years or 105,000 miles; Subsequent: Every 5 years or 75,000 miles.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF Dexron III (or equivalent)
Known Issues
Common Problems And Solutions:
Potential for minor oil leaks from valve cover gaskets, occasional issues with the HVAC blower motor resistor, and typical wear items like brake pads and suspension components. Manual provides detailed troubleshooting for all.
Transmission Slippage Potential:
Regular fluid and filter changes are crucial for automatic transmission longevity. Manual details inspection and repair procedures.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long-standing reputation for producing capable and durable off-road vehicles, beginning with iconic models like the SJ and Samurai series.
Model Evolution
Grand Vitara Origins:
The Grand Vitara nameplate was introduced in 1998, evolving from earlier Suzuki models to offer a more refined and versatile SUV experience.
Second Generation Introduction:
The second generation (FT/GT) debuted in 2005 for the 2006 model year, but the 2004 model year represents the final year of the first generation, often referred to as the 'XL-7 platform' donor in its later iterations.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Saitama) and also assembled in other locations globally.
🏆 Awards & Recognition
Recognitions
Suzuki Brand Awards:
Suzuki vehicles have historically received accolades for off-road capability and value, though specific awards for the 2004 Grand Vitara might be less prominent compared to specialized off-roaders.
Ratings
Consumer Reports Reliability:
Reliability ratings can vary; this manual is essential for addressing potential issues proactively.
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