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Suzuki ATV LT Z 50 QUAD SPORT 2004 Digital Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z50 QUADSPORT Year: 2004 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: LT-Z50 👋 Introduction Market Position Positioning: Entry-level youth ATV designed for recreational riding and learning basic ATV operation. Competitive Analysis Competitors: Honda TRX90X, Yamaha YFZ50, Polaris Outlaw 50 Key Features Features: Automatic transmission, electric start, enclosed footwells, tether cord safety feature, speed limiter screw. Target Audience Audience: Young riders, parents and guardians seeking to maintain and repair their child's ATV. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, diagnostics, and maintenance for the 2004 Suzuki LT-Z50 QUADSPORT Additional Coverage: Troubleshooting, technical specifications, wiring diagrams, component identification Page Count Estimated Pages: Approximately 200-300 pages (typical for this level of detail) Manual Type Type: Digital Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, starting system, ignition system Fuel System: Carburetor adjustment and overhaul, fuel lines, fuel pump (if applicable), fuel tank Transmission Drivetrain: Automatic transmission operation, clutch system, final drive, chain adjustment, sprocket replacement Chassis Suspension: Frame inspection and repair, front and rear suspension systems, shock absorbers, steering system Braking System: Front and rear brake caliper service, brake pad replacement, brake fluid flush and bleed, brake cable adjustment Electrical System: Battery, charging system (stator, regulator/rectifier), lighting system, ignition switch, wiring diagrams Bodywork Controls: Handlebars, levers, seating, fenders, body panels, throttle control, brake lever assembly Cooling System: Air cooling system inspection and maintenance. Frame And Body: Frame inspection, body panel removal and installation, seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, air filter cleaning Diagnostic Procedures: Troubleshooting guides for common performance issues, starting problems, electrical faults Repair Procedures: Step-by-step instructions for component disassembly, cleaning, inspection, and reassembly Technical Adjustments: Carburetor tuning, ignition timing verification, valve clearance adjustment (if applicable) Wiring Diagrams: Includes detailed electrical wiring diagrams for troubleshooting. Technical Depth Depth: Detailed diagnostic procedures, component specifications, torque values, and rebuild instructions Diagnostic Tools Required: Basic hand tools, torque wrench, feeler gauges (for valve clearance if applicable), multimeter (for electrical diagnostics). Torque Specifications: Provides specific torque values for all critical fasteners. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval Print Quality Printability: Designed for clear printing of text and diagrams Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) Completeness Completeness: Complete service and repair manual covering all aspects of the vehicle for maintenance and repair. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 49cc Bore X Stroke: 39.0 mm x 41.5 mm Compression Ratio: 9.5:1 Valves Per Cylinder: 2 Performance Horsepower: Estimated 3.5 - 4.0 HP (specific figures not readily published for youth models) Torque: Not commonly published for this class of ATV Fuel System Carburetor Model: Mikuni VM10-1 Fuel Type: Unleaded gasoline Fuel Tank Capacity: 1.6 L (0.4 US gal) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Chain drive, 2WD Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Overall Length: 1,335 mm (52.6 in) Overall Width: 770 mm (30.3 in) Overall Height: 860 mm (33.9 in) Wheelbase: 905 mm (35.6 in) Ground Clearance: 80 mm (3.1 in) Weights Curb Weight: 74 kg (163 lbs) Gross Vehicle Weight Rating: Not specified for youth models 🛡️ Safety Features Ratings Safety Features Standard: Tether cord kill switch, speed limiter screw, handlebar pad, enclosed footwells. Active Features Braking System Type: Front: Drum brake, Rear: Drum brake Passive Features Lighting: Single Halogen headlight, Red tail light/stoplight 💡 Technology Features Infotainment Infotainment System: N/A (Basic youth ATV, no electronic infotainment features) Driver Assistance Assistance Features: Tether cord kill switch, speed limiter adjustment screw for parental control. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 12 months (refer to manual for specific intervals) Spark Plug Inspection Replacement: Every 6 months or 1,000 km Drive Chain Lubrication Adjustment: Every 500 km or as needed Air Filter Cleaning: Every 6 months or 1,000 km Gear Oil Change: Every 12 months or 2,000 km (refer to manual) Fluid Specifications Engine Oil Type: SAE 10W-40 API SE, SF or SG Engine Oil Capacity: 0.8 L (0.85 US qt) without filter change; 0.9 L (0.95 US qt) with filter change Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Brake pads, tires, drive chain and sprockets, battery Potential Problems: Carburetor gumming if not run regularly, CVT belt wear, ignition coil issues (less common) 📚 Vehicle History Brand Heritage Heritage: Suzuki has a long history in powersports, particularly with its range of motorcycles and ATVs, known for reliability and performance. Model Evolution Evolution: The LT-Z50 was introduced as...
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Suzuki ATV LT Z 50 QUAD SPORT 2004 Digital Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z50 QUADSPORT
Year:
2004
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
LT-Z50
👋 Introduction
Market Position
Positioning:
Entry-level youth ATV designed for recreational riding and learning basic ATV operation.
Competitive Analysis
Competitors:
Honda TRX90X, Yamaha YFZ50, Polaris Outlaw 50
Key Features
Features:
Automatic transmission, electric start, enclosed footwells, tether cord safety feature, speed limiter screw.
Target Audience
Audience:
Young riders, parents and guardians seeking to maintain and repair their child's ATV.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, diagnostics, and maintenance for the 2004 Suzuki LT-Z50 QUADSPORT
Additional Coverage:
Troubleshooting, technical specifications, wiring diagrams, component identification
Page Count
Estimated Pages:
Approximately 200-300 pages (typical for this level of detail)
Manual Type
Type:
Digital Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, starting system, ignition system
Fuel System:
Carburetor adjustment and overhaul, fuel lines, fuel pump (if applicable), fuel tank
Transmission Drivetrain:
Automatic transmission operation, clutch system, final drive, chain adjustment, sprocket replacement
Chassis Suspension:
Frame inspection and repair, front and rear suspension systems, shock absorbers, steering system
Braking System:
Front and rear brake caliper service, brake pad replacement, brake fluid flush and bleed, brake cable adjustment
Electrical System:
Battery, charging system (stator, regulator/rectifier), lighting system, ignition switch, wiring diagrams
Bodywork Controls:
Handlebars, levers, seating, fenders, body panels, throttle control, brake lever assembly
Cooling System:
Air cooling system inspection and maintenance.
Frame And Body:
Frame inspection, body panel removal and installation, seat maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, air filter cleaning
Diagnostic Procedures:
Troubleshooting guides for common performance issues, starting problems, electrical faults
Repair Procedures:
Step-by-step instructions for component disassembly, cleaning, inspection, and reassembly
Technical Adjustments:
Carburetor tuning, ignition timing verification, valve clearance adjustment (if applicable)
Wiring Diagrams:
Includes detailed electrical wiring diagrams for troubleshooting.
Technical Depth
Depth:
Detailed diagnostic procedures, component specifications, torque values, and rebuild instructions
Diagnostic Tools Required:
Basic hand tools, torque wrench, feeler gauges (for valve clearance if applicable), multimeter (for electrical diagnostics).
Torque Specifications:
Provides specific torque values for all critical fasteners.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Printability:
Designed for clear printing of text and diagrams
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
Completeness
Completeness:
Complete service and repair manual covering all aspects of the vehicle for maintenance and repair.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.5 mm
Compression Ratio:
9.5:1
Valves Per Cylinder:
2
Performance
Horsepower:
Estimated 3.5 - 4.0 HP (specific figures not readily published for youth models)
Torque:
Not commonly published for this class of ATV
Fuel System
Carburetor Model:
Mikuni VM10-1
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
1.6 L (0.4 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Chain drive, 2WD
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Overall Length:
1,335 mm (52.6 in)
Overall Width:
770 mm (30.3 in)
Overall Height:
860 mm (33.9 in)
Wheelbase:
905 mm (35.6 in)
Ground Clearance:
80 mm (3.1 in)
Weights
Curb Weight:
74 kg (163 lbs)
Gross Vehicle Weight Rating:
Not specified for youth models
🛡️ Safety Features
Ratings
Safety Features Standard:
Tether cord kill switch, speed limiter screw, handlebar pad, enclosed footwells.
Active Features
Braking System Type:
Front: Drum brake, Rear: Drum brake
Passive Features
Lighting:
Single Halogen headlight, Red tail light/stoplight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic youth ATV, no electronic infotainment features)
Driver Assistance
Assistance Features:
Tether cord kill switch, speed limiter adjustment screw for parental control.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 12 months (refer to manual for specific intervals)
Spark Plug Inspection Replacement:
Every 6 months or 1,000 km
Drive Chain Lubrication Adjustment:
Every 500 km or as needed
Air Filter Cleaning:
Every 6 months or 1,000 km
Gear Oil Change:
Every 12 months or 2,000 km (refer to manual)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG
Engine Oil Capacity:
0.8 L (0.85 US qt) without filter change; 0.9 L (0.95 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, drive chain and sprockets, battery
Potential Problems:
Carburetor gumming if not run regularly, CVT belt wear, ignition coil issues (less common)
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history in powersports, particularly with its range of motorcycles and ATVs, known for reliability and performance.
Model Evolution
Evolution:
The LT-Z50 was introduced as Suzuki's entry-level youth ATV, building on their experience with larger sport ATVs like the popular LT-Z400. It was designed to be user-friendly and safe for younger riders.
Production
Production Era:
Mid-2000s, with subsequent model year updates but the core design remained consistent.
🏆 Awards & Recognition
Recognitions
Awards:
No specific industry awards widely documented for this particular youth model; recognized as a solid entry-level option.
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