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2004 Volvo S60 Owners Manual

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2004 Generation Generation: 2nd Generation (2000-2009) Codes Chassis Code: P2 👋 Introduction Market Position Market Position: The 2004 Volvo S60 was positioned as a premium compact executive sedan, emphasizing safety, comfort, and Scandinavian design. It competed against established German luxury marques like BMW (3 Series), Mercedes-Benz (C-Class), and Audi (A4), as well as other premium brands. Competitive Analysis Competitive Analysis: Key selling points for the S60 included its reputation for safety, distinctive styling, and comfortable ride. It often appealed to buyers prioritizing occupant protection and a refined, albeit sometimes less sporty, driving experience compared to some competitors. Key Features Key Features: Renowned Volvo safety features (e.g., WHIPS, SIPS), comfortable and ergonomically designed interior, premium audio options, powerful inline-5 engines, available all-wheel drive (AWD) on certain trims. 📋 Manual Details Coverage Areas Coverage Areas: Introduction, Instrument Cluster, Entertainment Systems, Climate Controls, Lights, Driver Controls, Locks and Security, Seating and Safety Restraints, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories, Service Information and Specifications, Maintenance Information and Specifications. Page Count Page Count: Estimated 300-400 pages (based on typical Volvo owner's manuals of this era) Manual Type Manual Type: Owner's Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Lubrication System, Fuel System, Cooling System, Ignition System, Exhaust System, Battery, Charging System, Lighting System, Instrument Panel Gauges and Indicators, HVAC System, Audio/Entertainment System, Power Windows, Power Locks, Power Mirrors, Seats, Seat Belts, Airbags, Child Restraint Systems, ABS, Traction Control, Chassis, Steering, Suspension, Brakes. Procedures Included Procedures Included: Routine maintenance checks (fluid levels, tire pressure), basic troubleshooting, operation of all vehicle features, seat and mirror adjustment, seatbelt usage, child seat installation, jump starting, tire changing, fluid checks and refills, basic cleaning and care, understanding warning lights and messages. Technical Depth Technical Depth: Covers operation, features, and basic owner maintenance. Does not include detailed diagnostic procedures or component-level repair instructions typically found in a Service Manual. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution digital reproduction of original factory manual Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine Options: 2.4L Inline-5 (Naturally Aspirated), 2.4L Turbocharged Inline-5, 2.5L Turbocharged Inline-5 (T5 models) Performance Horsepower Torque: Naturally Aspirated: Approx. 168-170 hp, 170 lb-ft. Turbocharged (2.4T/2.5T): Approx. 197-208 hp, 210-240 lb-ft. T5 (2.5T High Pressure Turbo): Approx. 257 hp, 258 lb-ft. Fuel System Fuel System: Multi-point Fuel Injection (MPI) Engine Code Engine Codes: B5244S, B5244S2 (2.4 NA), B5244T3 (2.4T), B5254T2 (2.5T), B5254T3 (T5) Ignition System Ignition System: Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP) Emissions Control Emissions Control: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (available on some naturally aspirated and turbocharged models) Optional Optional Transmission: 5-Speed Geartronic™ Automatic (with manual shifting mode) Features Transmission Features: Geartronic™ allows for sequential shifting. Adaptive shift logic for different driving styles. Awd Availability AWD Availability: Available on certain 2.5T models, utilizing Volvo's AWD system with Instant Traction™. 📐 Dimensions Exterior Length: Approx. 184.5 inches (4686 mm) Width: Approx. 70.1 inches (1781 mm) Height: Approx. 56.9 inches (1445 mm) Wheelbase: Approx. 109.1 inches (2771 mm) Cargo Trunk Capacity: Approx. 14.5 cubic feet (410 liters) Weights Curb Weight: Approx. 3300 - 3600 lbs (1497 - 1633 kg), depending on engine and drivetrain Gross Vehicle Weight Rating: Typically around 4500 - 4700 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5 Stars (for driver and front passenger) IIHS Offset Frontal Crash Rating: Good Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Dynamic Stability and Traction Control (DSTC) on some models. Passive Features Passive Safety Features: Advanced Frontal Airbags, Side Impact Protection System (SIPS) with Side Airbags, Inflatable Curtain (IC) for front and rear occupants, Whiplash Protection Seating System (WHIPS), Pretensioners for front seat belts, Crumple Zones. Child Restraint Child Restraint Anchors: Lower Anchors and Tethers for Children (LATCH) system. 💡 Technology Features Infotainment Infotainment System: Volvo's premium audio systems, typically with CD player. Dolby Surround Pro Logic II available on higher trims. Optional navigation system. Display Type: Central dashboard display for climate, audio, and vehicle information. May be monochrome or color depending on trim/options. Driver Assistance Driver Assistance Features: Cruise Control, parking sensors (rear, optional), rain-sensing wipers (optional). Connectivity Connectivity Options: OnStar integrated communications system (in some markets/trims), CD changer integration, possibly auxiliary input for audio. Lighting Lighting Technology: Halogen headlights, optional Bi-Xenon headlights with active bending. LED taillights and brake lights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, whichever comes first, under normal driving...
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2004 Volvo S60 Owners Manual
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2004
Generation
Generation:
2nd Generation (2000-2009)
Codes
Chassis Code:
P2
👋 Introduction
Market Position
Market Position:
The 2004 Volvo S60 was positioned as a premium compact executive sedan, emphasizing safety, comfort, and Scandinavian design. It competed against established German luxury marques like BMW (3 Series), Mercedes-Benz (C-Class), and Audi (A4), as well as other premium brands.
Competitive Analysis
Competitive Analysis:
Key selling points for the S60 included its reputation for safety, distinctive styling, and comfortable ride. It often appealed to buyers prioritizing occupant protection and a refined, albeit sometimes less sporty, driving experience compared to some competitors.
Key Features
Key Features:
Renowned Volvo safety features (e.g., WHIPS, SIPS), comfortable and ergonomically designed interior, premium audio options, powerful inline-5 engines, available all-wheel drive (AWD) on certain trims.
📋 Manual Details
Coverage Areas
Coverage Areas:
Introduction, Instrument Cluster, Entertainment Systems, Climate Controls, Lights, Driver Controls, Locks and Security, Seating and Safety Restraints, Driving, Customer Assistance, Reporting Safety Defects (U.S. only), Cleaning, Maintenance and Specifications, Engine Compartment, Engine Oil, Battery, Fuel Information, Air Filter(s), Part Numbers, Refill Capacities, Lubricant Specifications, Accessories, Service Information and Specifications, Maintenance Information and Specifications.
Page Count
Page Count:
Estimated 300-400 pages (based on typical Volvo owner's manuals of this era)
Manual Type
Manual Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Lubrication System, Fuel System, Cooling System, Ignition System, Exhaust System, Battery, Charging System, Lighting System, Instrument Panel Gauges and Indicators, HVAC System, Audio/Entertainment System, Power Windows, Power Locks, Power Mirrors, Seats, Seat Belts, Airbags, Child Restraint Systems, ABS, Traction Control, Chassis, Steering, Suspension, Brakes.
Procedures Included
Procedures Included:
Routine maintenance checks (fluid levels, tire pressure), basic troubleshooting, operation of all vehicle features, seat and mirror adjustment, seatbelt usage, child seat installation, jump starting, tire changing, fluid checks and refills, basic cleaning and care, understanding warning lights and messages.
Technical Depth
Technical Depth:
Covers operation, features, and basic owner maintenance. Does not include detailed diagnostic procedures or component-level repair instructions typically found in a Service Manual.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution digital reproduction of original factory manual
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
2.4L Inline-5 (Naturally Aspirated), 2.4L Turbocharged Inline-5, 2.5L Turbocharged Inline-5 (T5 models)
Performance
Horsepower Torque:
Naturally Aspirated: Approx. 168-170 hp, 170 lb-ft. Turbocharged (2.4T/2.5T): Approx. 197-208 hp, 210-240 lb-ft. T5 (2.5T High Pressure Turbo): Approx. 257 hp, 258 lb-ft.
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Code
Engine Codes:
B5244S, B5244S2 (2.4 NA), B5244T3 (2.4T), B5254T2 (2.5T), B5254T3 (T5)
Ignition System
Ignition System:
Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP)
Emissions Control
Emissions Control:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (available on some naturally aspirated and turbocharged models)
Optional
Optional Transmission:
5-Speed Geartronic™ Automatic (with manual shifting mode)
Features
Transmission Features:
Geartronic™ allows for sequential shifting. Adaptive shift logic for different driving styles.
Awd Availability
AWD Availability:
Available on certain 2.5T models, utilizing Volvo's AWD system with Instant Traction™.
📐 Dimensions
Exterior
Length:
Approx. 184.5 inches (4686 mm)
Width:
Approx. 70.1 inches (1781 mm)
Height:
Approx. 56.9 inches (1445 mm)
Wheelbase:
Approx. 109.1 inches (2771 mm)
Cargo
Trunk Capacity:
Approx. 14.5 cubic feet (410 liters)
Weights
Curb Weight:
Approx. 3300 - 3600 lbs (1497 - 1633 kg), depending on engine and drivetrain
Gross Vehicle Weight Rating:
Typically around 4500 - 4700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5 Stars (for driver and front passenger)
IIHS Offset Frontal Crash Rating:
Good
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Dynamic Stability and Traction Control (DSTC) on some models.
Passive Features
Passive Safety Features:
Advanced Frontal Airbags, Side Impact Protection System (SIPS) with Side Airbags, Inflatable Curtain (IC) for front and rear occupants, Whiplash Protection Seating System (WHIPS), Pretensioners for front seat belts, Crumple Zones.
Child Restraint
Child Restraint Anchors:
Lower Anchors and Tethers for Children (LATCH) system.
💡 Technology Features
Infotainment
Infotainment System:
Volvo's premium audio systems, typically with CD player. Dolby Surround Pro Logic II available on higher trims. Optional navigation system.
Display Type:
Central dashboard display for climate, audio, and vehicle information. May be monochrome or color depending on trim/options.
Driver Assistance
Driver Assistance Features:
Cruise Control, parking sensors (rear, optional), rain-sensing wipers (optional).
Connectivity
Connectivity Options:
OnStar integrated communications system (in some markets/trims), CD changer integration, possibly auxiliary input for audio.
Lighting
Lighting Technology:
Halogen headlights, optional Bi-Xenon headlights with active bending. LED taillights and brake lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Refer to manual for severe conditions.
Timing Belt Interval:
For naturally aspirated 2.4L engines (B5244S series), timing belt replacement is recommended every 105,000 miles or 10 years. Turbocharged engines and later variants often use timing chains. Consult specific engine data.
Major Service Recommendations:
Spark plug replacement (approx. 60,000-100,000 miles depending on type), serpentine belt inspection/replacement, brake fluid flush (every 2-3 years), coolant flush (every 3-5 years), transmission fluid service (interval varies, often 60,000-100,000 miles).
Fluid Specifications
Engine Oil Specification:
API SJ/SL, ACEA A3/B3 or A3/B4. Viscosity: SAE 0W-30 or 5W-30 (check manual for specific recommendations).
Engine Oil Capacity:
Approx. 5.8 - 6.8 US quarts (5.5 - 6.4 liters), depending on engine variant. (e.g., 2.4L NA ~5.8 qts, 2.5T ~6.8 qts).
Coolant Specification:
Volvo Coolant (G48 or equivalent), mixed 50/50 with distilled water. Typically green or blue color.
Transmission Fluid Specification Auto:
AW-1 or equivalent (e.g., Mobil ATF 3309).
Power Steering Fluid Specification:
Volvo Power Steering Fluid or Dexron III/Mercon.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
PCV system (crankcase ventilation), O2 sensors, mass air flow (MAF) sensor, ignition coils, suspension components (control arm bushings, sway bar links), ABS wheel speed sensors, turbocharger hoses (on turbocharged models).
Potential Electrical Issues:
CEM (Car Access Module) failures, window regulators, climate control module issues, occasional SRS light illumination.
Filter Part Numbers
Oil Filter Part Number Example:
Volvo: 30750002; Aftermarket: Mann-Filter W 6018/1, Mahle OC 220.
Air Filter Part Number Example:
Volvo: 30637029; Aftermarket: Mann-Filter C 35101.
Cabin Filter Part Number Example:
Volvo: 8628275 (standard), 30798979 (activated carbon); Aftermarket: Mann-Filter CU 2359.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Volvo has a long-standing reputation for safety, innovation, and robust engineering, dating back to its founding in Sweden in 1927. The brand is synonymous with advanced safety systems and family-oriented vehicles.
Model Evolution
Model Evolution:
The S60 was introduced in 2000 as a successor to the S70 and positioned below the larger S80. It was based on Volvo's P2 platform, shared with the V70 wagon and XC70 crossover. The 2004 model represents a mid-cycle refresh with minor styling updates and feature enhancements.
Production
Production Locations:
Primary production for the P2 platform S60 was in Ghent, Belgium, and Uddevalla, Sweden.
Production Years:
2000-2009 (First Generation)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2004 Volvo S60 was recognized as a Top Safety Pick by the IIHS for its strong performance in crash tests, particularly the offset frontal crash.
Ratings
NHTSA Side Impact Rating:
5 Stars (for front and rear side-impact protection)
Certifications
Emissions Certification:
Meets U.S. EPA and CARB (California Air Resources Board) emissions standards for the year of manufacture.
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