Chevrolet Corvette 2005 2006 2007 2008 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Model Generation: C6 Model Years: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: C6 👋 Introduction Market Position Segment: Front-engine, rear-wheel-drive sports car Competitors: Porsche 911, Jaguar XK, Aston Martin V8 Vantage, BMW M models, Mercedes-Benz AMG models Key Features Performance Focus: Emphasis on powerful V8 engines, balanced chassis, and driver engagement Design Evolution: Modern interpretation of classic Corvette styling with improved aerodynamics and interior refinement Technology Integration: Introduction of advanced electronics, including Magnetic Ride Control (optional) and performance traction management 📋 Manual Details Coverage Areas Covered Years: 2005-2009 Engine Variants: LS2, LS3, Z06 LS7 Trim Levels: Base, Z51, Z06, Grand Sport Page Count Estimated Pages: 2000-3000 (estimated for comprehensive factory service manual) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, lubrication, cooling, exhaust, ignition, emission controls, engine management (ECM/PCM) Transmission Drivetrain: Manual and automatic transmission systems, clutch, driveshaft, differential, axles, hubs Chassis Suspension: Front and rear suspension, steering system, power steering, wheels, tires Brakes: Brake system (hydraulic, ABS, traction control, stability control), brake components Electrical: Battery, charging system, starting system, lighting, instruments, infotainment, body control modules (BCM), wiring diagrams, fuses, relays Body: Body construction, exterior panels, doors, windows, seats, interior trim, HVAC system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), systematic troubleshooting guides, component testing procedures Component Repair Replacement: Engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format Detail: Typically provided as a searchable PDF, allowing for easy navigation and printing of specific sections Print Quality Illustrations: Hi-resolution illustrations, photos, and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2005 2007: LS2 Engine Code 2008 2009: LS3 Engine Displacement Ls2: 6.0 L (364 cu in) Engine Displacement Ls3: 6.2 L (376 cu in) Engine Configuration: V8, naturally aspirated, pushrod overhead valve (OHV) Performance Horsepower Ls2: 400 hp @ 6000 rpm Torque Ls2: 400 lb-ft @ 4400 rpm Horsepower Ls3: 430 hp @ 5900 rpm (436 hp with performance exhaust) Torque Ls3: 424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust) Horsepower Ls7 Z06: 505 hp @ 6300 rpm Torque Ls7 Z06: 470 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential fuel injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: GM ECM (Engine Control Module) / PCM (Powertrain Control Module) 🔧 Transmission Standard Standard Transmission: 6-speed manual transmission (Tremec TR6060 for LS2/LS3, Tremec TR6060 Z06 for LS7) Optional Optional Transmission: 6-speed automatic transmission (GM 6L80E) Features Transmission Cooling: Transmission fluid cooler integrated into radiator or auxiliary cooler Clutch Type: Hydraulically actuated, single-plate dry clutch (manual transmission) 📐 Dimensions Exterior Length: 179.7 inches (4564 mm) Width: 72.6 inches (1844 mm) Height: 49.1 inches (1247 mm) Wheelbase: 105.7 inches (2685 mm) Weights Curb Weight Coupe: Approx. 3150-3250 lbs (1429-1474 kg) Curb Weight Convertible: Approx. 3300-3400 lbs (1497-1542 kg) Curb Weight Z06: Approx. 3132 lbs (1421 kg) Cargo Cargo Volume Coupe: 22.4 cu ft (634 L) Cargo Volume Convertible: 11.4 cu ft (323 L) with top up 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star driver, 5-star passenger (for applicable years/models) NHTSA Side Impact: 5-star driver, 5-star rear passenger (for applicable years/models) IIHS Ratings: Good in frontal offset, side impact, rear impact, and roof strength tests (for applicable years/models) Active Features Traction Control: Active Handling System (traction control and stability control) ABS: Four-wheel antilock disc brakes Passive Features Airbags: Dual front airbags, side-impact airbags (standard on most trims) Seat Belts: Three-point safety belts with pretensioners Security: Passlock theft-deterrent system 💡 Technology Features Infotainment Audio System: Bose premium audio system with CD player, AM/FM radio. Optional navigation system available. Display: Central LCD display for infotainment, climate control, and vehicle information. Driver Assistance Magnetic Ride Control: Optional Magnetic Ride Control system with adjustable damping based on road conditions and driving mode. Heads Up Display: Optional Heads-Up Display (HUD) projecting critical information onto the windshield. Connectivity Usb Aux Input: Auxiliary audio input jack standard; USB ports may be present on later models or as an option. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, or when the Oil Life Monitoring System indicates. Synthetic oil recommended. Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 45,000 miles. Spark Plug Replacement: Typically every 100,000 miles (iridium-tipped plugs). Fluid Specifications Engine Oil Type Ls2 Ls3:...
Intermittent 'Active Handling Required' or 'Service Traction System' messages can occur due to sensor issues, wiring problems, or steering wheel position sensor faults.
Clutch Master Cylinder Leaks:
Early models (and some later ones) could develop leaks in the clutch master cylinder, affecting clutch actuation.
Oil Cooler Line Leaks:
Some LS2/LS3 engines may develop leaks from the oil cooler lines.
Water Pump Leaks:
Water pumps can be a point of failure, exhibiting coolant leaks over time.
Driver Side Exhaust Manifold Cracks:
The driver's side exhaust manifold can be prone to cracking, leading to exhaust leaks and ticking noises.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C6 Introduction:
The C6 Corvette debuted for the 2005 model year, representing a significant redesign with a more compact and aerodynamically refined body.
Z06 Introduction:
The high-performance Z06 model was introduced in 2006, featuring a larger LS7 engine and lightweight construction.
Grand Sport Introduction:
The Grand Sport model, bridging the gap between the standard and Z06, was introduced in 2010 (though it evolved from C6 design principles in late 2009).
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
Production Years:
2005-2013 (C6 generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette models frequently appeared on Car and Driver's 10Best lists during this generation.
Ratings
Sports Car International Performance Car Of The Year:
The C6 Corvette has received various accolades from automotive publications for its performance and value.