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Aprilia Scarabeo 500 Service Repair Workshop Manual 2005-2006

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: 500 Generation Generation: First Generation (post Piaggio acquisition) Codes Chassis Code: RPV 👋 Introduction Market Position Segment: Premium/Large-displacement scooter, positioned for urban commuting and light touring. Competitors 2005 2006: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Gilera Nexus 500. Competitive Analysis Key Selling Points: Italian design, powerful engine for its class, comfortable ride, good storage capacity, distinctive styling. Key Features Vehicle Type: Maxi-scooter Distinction: Known for its elegant, automotive-inspired design and robust performance. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006 Covered Models: All Aprilia Scarabeo 500 models for 2005-2006 Page Count Estimated Page Count: Estimated 500+ pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital (Instant Download, likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, lubrication system, cooling system, fuel system, ignition system, emission control. Transmission: Automatic CVT transmission overhaul, belt inspection/replacement, clutch operation, variator service, gear reduction unit. Brakes: Hydraulic brake system servicing, disc brake caliper overhaul, brake fluid replacement, ABS system (if equipped), parking brake. Electrical: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, horn, instrumentation, ECU diagnostics. Chassis And Suspension: Front fork overhaul, rear shock absorber replacement, swingarm service, steering head bearing maintenance, wheel bearings. Bodywork And Trim: Fairing removal/installation, seat maintenance, storage compartment access, handlebar assembly, dashboard components. Fuel And Exhaust: Fuel tank servicing, fuel pump operation, fuel filter replacement, exhaust system inspection and repair. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, brake bleeding, coolant flush. Troubleshooting: Diagnostic flowcharts for common problems, electrical faults, engine performance issues, starting problems. Repair: Step-by-step repair instructions for all major components and systems, including complete engine rebuilds. Installation: Instructions for replacing major parts and accessories. Technical Depth Depth: Comprehensive (A-Z), suitable for professional technicians and advanced DIY mechanics. Diagnostics: Detailed diagnostic procedures, including error code interpretation and component testing. Special Tools: Identification of required special tools for specific procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) - highly likely for instant download manuals. Searchability: Searchable text content for efficient information retrieval. Print Quality Printability: Printable pages for convenient workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, 4-valve, SOHC (Single Overhead Camshaft) Displacement: 460 cc (approximately) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.5:1 (approximate) Performance Horsepower Hp: Approx. 34-35 HP @ 7,500 RPM Torque Ft Lbs: Approx. 35-36 lb-ft @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - likely a Magneti Marelli system. Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: API SG or higher, SAE 10W-40, JASO MA certified motorcycle oil. Oil Capacity Liters: Approx. 1.5 - 1.6 liters (with filter change) Ignition System Ignition Type: Digital Electronic Ignition Emission Control Emission Standards: Meets Euro 3 emissions standards (for models sold in Europe). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch: Automatic centrifugal clutch Final Drive: Gear reduction drive Features Transmission Fluid: Specific CVT oil or gear oil as per manual; check for differential oil if separate. 📐 Dimensions Exterior Length Mm: Approx. 2230 mm Width Mm: Approx. 790 mm Height Mm: Approx. 1430 mm Wheelbase Mm: Approx. 1570 mm Weights Dry Weight Kg: Approx. 190-200 kg Gross Vehicle Weight Rating Kg: Approx. 390-400 kg Payload Capacity Kg: Approx. 190-200 kg Fuel Capacity Fuel Tank Capacity Liters: Approx. 14.0 liters Wheels And Tires Front Tire Size: 120/70-15 Rear Tire Size: 150/70-15 Wheel Size Front: 15 inch Wheel Size Rear: 15 inch 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter, typically not rated by automotive bodies like NHTSA/Euro NCAP) Active Features ABS: Optional ABS (Anti-lock Braking System) availability depending on market and specific trim. Braking System Front: Dual hydraulic disc brakes Braking System Rear: Single hydraulic disc brake Passive Features Lighting: Halogen headlight, LED tail light (typical for the era) Mirrors: Integrated rearview mirrors 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, temperature gauge, LCD display for odometer, trip meter, clock. Driver Assistance ABS Availability: Optional ABS system for enhanced braking safety. Connectivity Charging Port: 12V accessory socket for charging devices (typically located in glove box). Lighting Technology Headlight Type: Halogen bulb Tail Light Type: LED tail light for improved visibility and longevity. 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 6,000 km or annually. Air Filter Interval Km: Inspect every 12,000 km, replace as needed. Spark Plug Interval Km: Replace every 12,000 km. Cv Belt Interval Km: Inspect every 12,000 km, replace by 24,000 km or...
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Aprilia Scarabeo 500 Service Repair Workshop Manual 2005-2006
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Variant:
500
Generation
Generation:
First Generation (post Piaggio acquisition)
Codes
Chassis Code:
RPV
👋 Introduction
Market Position
Segment:
Premium/Large-displacement scooter, positioned for urban commuting and light touring.
Competitors 2005 2006:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Gilera Nexus 500.
Competitive Analysis
Key Selling Points:
Italian design, powerful engine for its class, comfortable ride, good storage capacity, distinctive styling.
Key Features
Vehicle Type:
Maxi-scooter
Distinction:
Known for its elegant, automotive-inspired design and robust performance.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006
Covered Models:
All Aprilia Scarabeo 500 models for 2005-2006
Page Count
Estimated Page Count:
Estimated 500+ pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (Instant Download, likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, lubrication system, cooling system, fuel system, ignition system, emission control.
Transmission:
Automatic CVT transmission overhaul, belt inspection/replacement, clutch operation, variator service, gear reduction unit.
Brakes:
Hydraulic brake system servicing, disc brake caliper overhaul, brake fluid replacement, ABS system (if equipped), parking brake.
Electrical:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, horn, instrumentation, ECU diagnostics.
Chassis And Suspension:
Front fork overhaul, rear shock absorber replacement, swingarm service, steering head bearing maintenance, wheel bearings.
Bodywork And Trim:
Fairing removal/installation, seat maintenance, storage compartment access, handlebar assembly, dashboard components.
Fuel And Exhaust:
Fuel tank servicing, fuel pump operation, fuel filter replacement, exhaust system inspection and repair.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, brake bleeding, coolant flush.
Troubleshooting:
Diagnostic flowcharts for common problems, electrical faults, engine performance issues, starting problems.
Repair:
Step-by-step repair instructions for all major components and systems, including complete engine rebuilds.
Installation:
Instructions for replacing major parts and accessories.
Technical Depth
Depth:
Comprehensive (A-Z), suitable for professional technicians and advanced DIY mechanics.
Diagnostics:
Detailed diagnostic procedures, including error code interpretation and component testing.
Special Tools:
Identification of required special tools for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - highly likely for instant download manuals.
Searchability:
Searchable text content for efficient information retrieval.
Print Quality
Printability:
Printable pages for convenient workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, 4-valve, SOHC (Single Overhead Camshaft)
Displacement:
460 cc (approximately)
Bore X Stroke:
92 mm x 69 mm (typical for this engine family)
Compression Ratio:
10.5:1 (approximate)
Performance
Horsepower Hp:
Approx. 34-35 HP @ 7,500 RPM
Torque Ft Lbs:
Approx. 35-36 lb-ft @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - likely a Magneti Marelli system.
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
API SG or higher, SAE 10W-40, JASO MA certified motorcycle oil.
Oil Capacity Liters:
Approx. 1.5 - 1.6 liters (with filter change)
Ignition System
Ignition Type:
Digital Electronic Ignition
Emission Control
Emission Standards:
Meets Euro 3 emissions standards (for models sold in Europe).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch:
Automatic centrifugal clutch
Final Drive:
Gear reduction drive
Features
Transmission Fluid:
Specific CVT oil or gear oil as per manual; check for differential oil if separate.
📐 Dimensions
Exterior
Length Mm:
Approx. 2230 mm
Width Mm:
Approx. 790 mm
Height Mm:
Approx. 1430 mm
Wheelbase Mm:
Approx. 1570 mm
Weights
Dry Weight Kg:
Approx. 190-200 kg
Gross Vehicle Weight Rating Kg:
Approx. 390-400 kg
Payload Capacity Kg:
Approx. 190-200 kg
Fuel Capacity
Fuel Tank Capacity Liters:
Approx. 14.0 liters
Wheels And Tires
Front Tire Size:
120/70-15
Rear Tire Size:
150/70-15
Wheel Size Front:
15 inch
Wheel Size Rear:
15 inch
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter, typically not rated by automotive bodies like NHTSA/Euro NCAP)
Active Features
ABS:
Optional ABS (Anti-lock Braking System) availability depending on market and specific trim.
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Single hydraulic disc brake
Passive Features
Lighting:
Halogen headlight, LED tail light (typical for the era)
Mirrors:
Integrated rearview mirrors
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, temperature gauge, LCD display for odometer, trip meter, clock.
Driver Assistance
ABS Availability:
Optional ABS system for enhanced braking safety.
Connectivity
Charging Port:
12V accessory socket for charging devices (typically located in glove box).
Lighting Technology
Headlight Type:
Halogen bulb
Tail Light Type:
LED tail light for improved visibility and longevity.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 6,000 km or annually.
Air Filter Interval Km:
Inspect every 12,000 km, replace as needed.
Spark Plug Interval Km:
Replace every 12,000 km.
Cv Belt Interval Km:
Inspect every 12,000 km, replace by 24,000 km or as wear dictates.
Brake Fluid Interval Years:
Replace every 2 years.
Coolant Interval Years:
Flush and replace every 2 years.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG / JASO MA
Coolant Type:
Ethylene Glycol based, anti-corrosion/anti-freeze mixture (e.g., Aprilia coolant or equivalent).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Problems:
Potential for variator wear at higher mileages, occasional electrical connector issues, regulator/rectifier failure is not uncommon on scooters of this era.
Maintenance Tips:
Regular CVT belt inspection is crucial for optimal performance and to prevent sudden failure.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a rich history in racing and performance motorcycles.
Parent Company Era:
Acquired by Piaggio & C. S.p.A. in 2004, this generation of Scarabeo benefits from Piaggio's engineering and production capabilities.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, known for its distinctive styling and comfortable ride, evolving from smaller displacement models.
500Cc Introduction:
The 500cc variant marked a significant step up in performance for the Scarabeo line, targeting a more mature rider and longer-distance commuting.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Awards Received:
N/A (Specific awards for the 2005-2006 Scarabeo 500 are not widely publicized, but the model was well-regarded for its class.)
Ratings
Owner Satisfaction:
Generally positive owner satisfaction reported for comfort, performance, and styling, with common mechanical maintenance being expected.
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