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Chrysler Town & Country 2005-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Generation: Fifth Generation (RS) Codes Chassis Code: RS 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, Commercial Use Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar/Windstar Key Features Vehicle Appeal: Spacious interior, versatile seating (Stow 'n Go), comfortable ride, family-oriented features 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007 Page Count Estimated Pages: Over 1500 Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Body Electrical, Powertrain Control Modules (PCMs), Powertrain Control Systems (PCS), Antilock Braking System (ABS), Supplemental Restraint System (SRS), Lighting, HVAC Controls, Audio Systems, Information Displays, Power Accessories Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments Repair: Component Removal and Installation, Major Component Overhauls, Electrical Component Diagnosis and Repair, Engine Repair, Transmission Repair, Brake System Repair, Suspension and Steering Repair Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and detailed bodywork procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding Recommendation: Printable as multi-page document, suitable for binding Paper Type Print Recommendation: Standard printer paper ⚙️ Engine Specifications Primary Engine Engine Code 2005 2007: 3.8L V6 (EGW/EGD) Displacement: 3.8 Liters (3778 cc) Performance Horsepower 2005 2007: 205-215 hp @ 5200 rpm (varies slightly by year/tune) Torque 2005 2007: 235-240 lb-ft @ 4000 rpm (varies slightly by year/tune) Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Design Configuration: Overhead Valve (OHV), V6 Block Material: Cast Iron Head Material: Aluminum 🔧 Transmission Standard Type: 4-Speed Automatic (41TE/42LE) Optional Type: None (standard across the line) Features Transfer Case: N/A (FWD standard) Fluid Type: ATF+4 (Chrysler Material Number 05013457AA) 📐 Dimensions Exterior Length: Approx. 201.0 inches Width: Approx. 78.2 inches Height: Approx. 68.7 inches Wheelbase: Approx. 121.2 inches Interior Seating Capacity: 7-8 Passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 39.0 cubic feet Cargo Volume With 3Rd Row Folded: Approx. 125.1 cubic feet Weights Curb Weight: Approx. 4,500 - 4,700 lbs (varies by trim and options) Towing Capacity: Up to 3,800 lbs (with optional trailer tow group) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2005-2007 Models) NHTSA Front Impact Passenger: 5 Stars (2005-2007 Models) NHTSA Side Impact Front Passenger: 5 Stars (2005-2007 Models) IIHS Front Crash: Good (2005-2007 Models) IIHS Side Impact: Good (2005-2007 Models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Frontal Driver & Passenger Airbags, Optional Side Curtain Airbags (for all rows) Seatbelts: 3-point seat belts with pretensioners for all seating positions 💡 Technology Features Infotainment Available Systems: Optional In-Dash Navigation System, DVD Entertainment System, Rear Seat Entertainment System Audio Features: Premium Audio Systems (e.g., Infinity), Auxiliary Input Jack (on some models) Driver Assistance Cruise Control: Standard Cruise Control Parking Assist: Optional ParkSense Rear Park Assist System Connectivity Remote Keyless Entry: Standard Remote Keyless Entry Power Features: Power Sliding Doors, Power Liftgate (optional), Power Adjustable Pedals (optional) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Transmission Fluid Change: Recommended every 60,000-100,000 miles (refer to manual for specific interval and fluid type). Coolant Flush: Typically every 100,000 miles or 5 years (using specified HOAT coolant). Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified, ILSAC GF-3) Engine Oil Capacity: Approx. 4.5 US quarts (4.2 L) with filter change Coolant Type: Chrysler HOAT (Hybrid Organic Additive Technology) Orange Coolant (Part No. 05161801AA or equivalent) Known Issues Common Wear Items: CV Axles, Suspension Components (Ball Joints, Tie Rods, Bushings), Water Pump, Alternator, Power Steering Pump, Door Lock Actuators Transmission Issues: Occasional rough shifting or failure to engage due to solenoid pack or valve body issues; proper fluid maintenance is critical. Engine Issues: Potential for oil leaks from valve cover gaskets or oil pan gasket; intake manifold gasket leaks can also occur. 📚 Vehicle History Brand Heritage Parent Company: Chrysler (now part of Stellantis) Model Evolution Previous Generation: Fourth Generation (1996-2000), Fifth Generation (2001-2004) Fifth Gen Introduction: Introduced for the 2001 model year, significantly updated for 2005 with revised styling, interior, and powertrain. Production Manufacturing Location: Windsor, Ontario, Canada (Chrysler Canada Assembly Plant) Production Years For This Manual Coverage: 2005, 2006, 2007 🏆 Awards & Recognition Recognitions Segment Awards: Frequently recognized for family-friendliness, cargo space, and value within the minivan segment by various automotive publications. Ratings IIHS Top...
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Chrysler Town & Country 2005-2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Generation:
Fifth Generation (RS)
Codes
Chassis Code:
RS
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Families, Commercial Use
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar/Windstar
Key Features
Vehicle Appeal:
Spacious interior, versatile seating (Stow 'n Go), comfortable ride, family-oriented features
📋 Manual Details
Coverage Areas
Applicable Years:
2005, 2006, 2007
Page Count
Estimated Pages:
Over 1500
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Body Electrical, Powertrain Control Modules (PCMs), Powertrain Control Systems (PCS), Antilock Braking System (ABS), Supplemental Restraint System (SRS), Lighting, HVAC Controls, Audio Systems, Information Displays, Power Accessories
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems, Bumpers
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments
Repair:
Component Removal and Installation, Major Component Overhauls, Electrical Component Diagnosis and Repair, Engine Repair, Transmission Repair, Brake System Repair, Suspension and Steering Repair
Diagnostics:
Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and detailed bodywork procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding Recommendation:
Printable as multi-page document, suitable for binding
Paper Type
Print Recommendation:
Standard printer paper
⚙️ Engine Specifications
Primary Engine
Engine Code 2005 2007:
3.8L V6 (EGW/EGD)
Displacement:
3.8 Liters (3778 cc)
Performance
Horsepower 2005 2007:
205-215 hp @ 5200 rpm (varies slightly by year/tune)
Torque 2005 2007:
235-240 lb-ft @ 4000 rpm (varies slightly by year/tune)
Fuel System
Induction:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Design
Configuration:
Overhead Valve (OHV), V6
Block Material:
Cast Iron
Head Material:
Aluminum
🔧 Transmission
Standard
Type:
4-Speed Automatic (41TE/42LE)
Optional
Type:
None (standard across the line)
Features
Transfer Case:
N/A (FWD standard)
Fluid Type:
ATF+4 (Chrysler Material Number 05013457AA)
📐 Dimensions
Exterior
Length:
Approx. 201.0 inches
Width:
Approx. 78.2 inches
Height:
Approx. 68.7 inches
Wheelbase:
Approx. 121.2 inches
Interior
Seating Capacity:
7-8 Passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 39.0 cubic feet
Cargo Volume With 3Rd Row Folded:
Approx. 125.1 cubic feet
Weights
Curb Weight:
Approx. 4,500 - 4,700 lbs (varies by trim and options)
Towing Capacity:
Up to 3,800 lbs (with optional trailer tow group)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2005-2007 Models)
NHTSA Front Impact Passenger:
5 Stars (2005-2007 Models)
NHTSA Side Impact Front Passenger:
5 Stars (2005-2007 Models)
IIHS Front Crash:
Good (2005-2007 Models)
IIHS Side Impact:
Good (2005-2007 Models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal Driver & Passenger Airbags, Optional Side Curtain Airbags (for all rows)
Seatbelts:
3-point seat belts with pretensioners for all seating positions
💡 Technology Features
Infotainment
Available Systems:
Optional In-Dash Navigation System, DVD Entertainment System, Rear Seat Entertainment System
Audio Features:
Premium Audio Systems (e.g., Infinity), Auxiliary Input Jack (on some models)
Driver Assistance
Cruise Control:
Standard Cruise Control
Parking Assist:
Optional ParkSense Rear Park Assist System
Connectivity
Remote Keyless Entry:
Standard Remote Keyless Entry
Power Features:
Power Sliding Doors, Power Liftgate (optional), Power Adjustable Pedals (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Transmission Fluid Change:
Recommended every 60,000-100,000 miles (refer to manual for specific interval and fluid type).
Coolant Flush:
Typically every 100,000 miles or 5 years (using specified HOAT coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, ILSAC GF-3)
Engine Oil Capacity:
Approx. 4.5 US quarts (4.2 L) with filter change
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Orange Coolant (Part No. 05161801AA or equivalent)
Known Issues
Common Wear Items:
CV Axles, Suspension Components (Ball Joints, Tie Rods, Bushings), Water Pump, Alternator, Power Steering Pump, Door Lock Actuators
Transmission Issues:
Occasional rough shifting or failure to engage due to solenoid pack or valve body issues; proper fluid maintenance is critical.
Engine Issues:
Potential for oil leaks from valve cover gaskets or oil pan gasket; intake manifold gasket leaks can also occur.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler (now part of Stellantis)
Model Evolution
Previous Generation:
Fourth Generation (1996-2000), Fifth Generation (2001-2004)
Fifth Gen Introduction:
Introduced for the 2001 model year, significantly updated for 2005 with revised styling, interior, and powertrain.
Production
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)
Production Years For This Manual Coverage:
2005, 2006, 2007
🏆 Awards & Recognition
Recognitions
Segment Awards:
Frequently recognized for family-friendliness, cargo space, and value within the minivan segment by various automotive publications.
Ratings
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS crash tests, indicating strong safety performance for its class.
Certifications
Vehicle Certification:
Certified to meet U.S. Federal Motor Vehicle Safety Standards (FMVSS)
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