The YFM700 YFM700RV Rhino, produced from 2005 to 2009, is a robust side-by-side utility vehicle designed for recreational off-roading and demanding work on farms and ranches. It is recognized for its powerful 686cc 4-stroke engine, delivering strong low-end torque and impressive towing capabilities, complemented by a reliable automatic CVT transmission with selectable 2WD/4WD modes. Engineering heritage ensures durability and dependable performance, while the independent suspension system provides a comfortable ride and capable handling across varied terrains. The Rhino is equipped with essential safety features including a steel Roll-Over Protective Structure (ROPS) and hydraulic disc brakes on all wheels, making it a solid choice for both work and play. This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of the YFM700 YFM700RV Rhino models from 2005 through 2009. It covers all essential systems, including complete engine overhaul, fuel and ignition systems, transmission, drivetrain, suspension, braking, steering, and electrical components. The manual offers step-by-step disassembly and reassembly procedures, routine maintenance schedules, troubleshooting guides, and specific technical specifications. Its depth of coverage is suitable for professional technicians and advanced DIY mechanics, enabling effective diagnostics, component testing, and component rebuilds to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: YFM700 YFM700RV Model Variant: Rhino (RV designation likely indicates a specific variant, possibly related to features or chassis) Generation First Generation Years: 2005-2009 Codes Model Code: YFM700RV 👋 Introduction Market Position Vehicle Segment: Side-by-Side (SxS) / Utility Vehicle Primary Use: Recreational off-roading, utility work on farms and ranches, trail riding. Competitive Analysis Key Competitors: Polaris Ranger, Arctic Cat Prowler, Kawasaki Mule, John Deere Gator. Key Features Engine Performance: Known for its powerful 700cc engine, offering strong acceleration and towing capability. Durability: Yamaha's reputation for robust engineering and reliability. Handling: Independent suspension providing good ride quality and handling over varied terrain. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: High (Typical for comprehensive workshop manuals, likely 300-500+ pages) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (Assumed based on typical market for this product) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, disassembly, reassembly, torque specifications, valve adjustments, cooling system, lubrication. Fuel System Service: Fuel injection system (EFI) diagnostics, cleaning, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel filter replacement. Ignition System Service: Ignition coils, spark plugs, CDI unit, timing, troubleshooting ignition faults. Transmission Service: Operation, disassembly, reassembly, gear inspection, lubrication, troubleshooting. Drivetrain Service: Shafts, CV joints, differential (front and rear), wheel bearings, U-joints. Suspension Service: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Braking System Service: Brake fluid specifications, bleeding procedure, brake caliper service, brake pad replacement, rotor inspection, parking brake. Steering System Service: Steering column, tie rods, steering knuckle, troubleshooting steering looseness or binding. Electrical System Service: Wiring diagrams, battery, starter motor, alternator/generator, lighting, fuses, relays, ECUs, troubleshooting electrical faults. Cooling System Service: Radiator, fan, coolant specifications, thermostat, water pump, flushing and refilling. Chassis And Frame Service: Frame inspection, body panel removal and installation, seat removal, rollover protection (if applicable). Procedures Included Routine Maintenance: Oil change intervals, oil filter part numbers, air filter replacement, spark plug specifications, lubrication points. Troubleshooting Guides: Diagnostic flowcharts for common issues, error code interpretation (if applicable). Disassembly And Reassembly: Step-by-step instructions with diagrams for major components. Component Testing: Methods for testing electrical components, sensors, and mechanical parts. Special Tool Requirements: Identification of specific tools needed for certain procedures. Technical Depth Depth Of Coverage: Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capabilities: Detailed diagnostic procedures for all major systems, including EFI. Rebuild Procedures: Full engine and transmission rebuild instructions provided. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Digital Quality: High-resolution scans or digital originals, ensuring clarity of text and diagrams. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, 4-valve Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Ignition System: TCI (Transistor Controlled Ignition) Performance Horsepower: Approximately 40-45 hp (estimated, specific figures vary by year and tuning) Torque: Strong low-end torque for pulling and climbing. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: Approximately 7.9 US gal (30 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable, with locking front differential Features Gear Selection: High, Low, Neutral, Reverse Belt Drive: Utilizes a durable V-belt system for power transmission. 📐 Dimensions Exterior Overall Length: Approximately 107.1 in (2720 mm) Overall Width: Approximately 58.1 in (1475 mm) Overall Height: Approximately 72.6...