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Yamaha YP250R X-MAX 2005-2009 Factory Service Repair Manual

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$133.00
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Basic Information Identification Make: Yamaha Model: YP250R X-MAX Model Years: 2005, 2006, 2007, 2008, 2009 Codes Engine Code: Likely a 250cc class liquid-cooled 4-stroke SOHC engine, specific code not provided but consistent with Yamaha's 250cc scooter line. Chassis Code: YP250R Introduction Market Position Market Position: A premium performance scooter in its segment, designed for urban commuting and sportier riding. Target Audience: Enthusiast owners, DIY mechanics, and professional technicians looking for a complete reference for maintenance and repair. Competitive Analysis Competitive Analysis: Competes with other 250cc maxi-scooters from brands like Suzuki (Burgman 250/400), Kymco, and Aprilia, offering a blend of sporty styling and practicality. Key Features Key Features: Sporty design, strong performance for its class, comfortable riding position, ample under-seat storage, and reliable Yamaha engineering. Styling: Sporty and aggressive styling, characteristic of the X-MAX family, appealing to a younger demographic. Manual Details Coverage Areas Coverage Areas: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Wiring Diagrams. Page Count Page Count: Hundreds of pages (exact number not specified, but described as 'complete' and 'comprehensive'). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Systems Covered: Engine mechanicals (top end, lubrication, cooling, fuel, clutch), drivetrain (transmission, final drive), chassis components (wheels, tires, brakes, suspension, steering, frame), electrical system, diagnostics. Electrical System Detail: Comprehensive coverage of the entire electrical system, including starter system, ignition system, lighting, charging system, and all associated wiring diagrams for accurate troubleshooting. Fuel System Detail: Detailed procedures for fuel pump, injectors, throttle body, and fuel filter maintenance and diagnosis. Suspension System Detail: Maintenance and repair procedures for front forks (including oil changes) and rear shock absorber unit. Procedures Included Procedures Included: Maintenance, diagnostics, repair, troubleshooting, rebuilds, electrical system tracing, wiring diagram interpretation, common fixes, part testing. Troubleshooting Guide: Includes an advanced troubleshooting guide to help diagnose and correct any problem, with symptom-based diagnostics and specific test procedures. Repair Procedures: Step-by-step repair procedures for all major components, from simple maintenance to complex engine and transmission overhauls. Diagnostics Techniques: Focus on diagnostic techniques used by factory technicians, including testing specific components and systems. Technical Depth Technical Depth: Comprehensive, covering fundamentals to advanced diagnostics and repairs, mirroring factory technician knowledge. Includes step-by-step instructions, detailed illustrations, and troubleshooting guides. Manual Specifications File Format File Format: PDF Searchability: PDF format allows for keyword searching, enabling quick access to specific information. Compatibility: Compatible with all PC-based Windows operating systems and Mac. Can be saved to hard drive or burned to CD-ROM. Print Quality Print Quality: High resolution, printable without restriction. Page Orientation: Printable in standard portrait orientation, with landscape for diagrams where applicable. Binding Type Binding Type: Digital Download (printable on demand, not a physical binding). Paper Type Paper Type: N/A (Digital PDF format). Engine Specifications Primary Engine Primary Engine: 250cc (likely 249cc or similar) liquid-cooled, 4-stroke, SOHC, 4-valve, fuel-injected engine. Specific bore and stroke are detailed within the manual. Engine Type: Liquid-cooled, four-stroke, SOHC, four-valve. Performance Horsepower: Estimated to be in the range of 20-23 hp, exact figures detailed in the manual. Torque: Torque figures will be available in the manual, providing power delivery characteristics. Compression Ratio: Specific compression ratio figures will be provided in the engine specifications section of the manual. Fuel System Fuel System: Fuel Injection (FI) system, requiring specific diagnostics and troubleshooting procedures detailed in the manual. Throttle Body Description: Detailed specifications and diagnostic procedures for the throttle body assembly. Transmission Standard Standard: Automatic Continuously Variable Transmission (CVT). Optional Optional: N/A (CVT is standard for this model). Features Features: The manual covers the operation, maintenance, and repair of the CVT system, including clutch, drive and driven pulleys, and belt replacement procedures. Clutch Type: Automatic centrifugal clutch integrated with the CVT system. Gear Ratios: While CVT, the manual may include information on effective gear ratios or variator/clutch engagement characteristics. Dimensions Exterior Exterior Dimensions: Specific length, width, and height are available in the manual's general information section. Wheelbase: Wheelbase measurements are provided in the manual for chassis and suspension work. Ground Clearance: Information on ground clearance is typically found in the chassis or general specifications section. Weights Curb Weight: Curb weight figures will be detailed in the manual, crucial for suspension and handling adjustments. Max Load Capacity: Specific load capacities and payload limits will be detailed in the manual. Safety Features Ratings Safety Ratings: While formal crash ratings are less common for scooters, the manual covers critical safety systems like brakes and chassis integrity. Active Features Active Features: Disc brakes front and rear (ABS may be optional depending on specific market, details in manual), effective lighting systems. Lighting System: Details on headlight, taillight, brake light, and turn signal operation and maintenance, including bulb types and...
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Yamaha YP250R X-MAX 2005-2009 Factory Service Repair Manual
Basic Information
Identification
Make: Yamaha
Model: YP250R X-MAX
Model Years: 2005, 2006, 2007, 2008, 2009
Codes
Engine Code: Likely a 250cc class liquid-cooled 4-stroke SOHC engine, specific code not provided but consistent with Yamaha's 250cc scooter line.
Chassis Code: YP250R
Introduction
Market Position
Market Position: A premium performance scooter in its segment, designed for urban commuting and sportier riding.
Target Audience: Enthusiast owners, DIY mechanics, and professional technicians looking for a complete reference for maintenance and repair.
Competitive Analysis
Competitive Analysis: Competes with other 250cc maxi-scooters from brands like Suzuki (Burgman 250/400), Kymco, and Aprilia, offering a blend of sporty styling and practicality.
Key Features
Key Features: Sporty design, strong performance for its class, comfortable riding position, ample under-seat storage, and reliable Yamaha engineering.
Styling: Sporty and aggressive styling, characteristic of the X-MAX family, appealing to a younger demographic.
Manual Details
Coverage Areas
Coverage Areas: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Wiring Diagrams.
Page Count
Page Count: Hundreds of pages (exact number not specified, but described as 'complete' and 'comprehensive').
Manual Type
Manual Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Systems Covered: Engine mechanicals (top end, lubrication, cooling, fuel, clutch), drivetrain (transmission, final drive), chassis components (wheels, tires, brakes, suspension, steering, frame), electrical system, diagnostics.
Electrical System Detail: Comprehensive coverage of the entire electrical system, including starter system, ignition system, lighting, charging system, and all associated wiring diagrams for accurate troubleshooting.
Fuel System Detail: Detailed procedures for fuel pump, injectors, throttle body, and fuel filter maintenance and diagnosis.
Suspension System Detail: Maintenance and repair procedures for front forks (including oil changes) and rear shock absorber unit.
Procedures Included
Procedures Included: Maintenance, diagnostics, repair, troubleshooting, rebuilds, electrical system tracing, wiring diagram interpretation, common fixes, part testing.
Troubleshooting Guide: Includes an advanced troubleshooting guide to help diagnose and correct any problem, with symptom-based diagnostics and specific test procedures.
Repair Procedures: Step-by-step repair procedures for all major components, from simple maintenance to complex engine and transmission overhauls.
Diagnostics Techniques: Focus on diagnostic techniques used by factory technicians, including testing specific components and systems.
Technical Depth
Technical Depth: Comprehensive, covering fundamentals to advanced diagnostics and repairs, mirroring factory technician knowledge. Includes step-by-step instructions, detailed illustrations, and troubleshooting guides.
Manual Specifications
File Format
File Format: PDF
Searchability: PDF format allows for keyword searching, enabling quick access to specific information.
Compatibility: Compatible with all PC-based Windows operating systems and Mac. Can be saved to hard drive or burned to CD-ROM.
Print Quality
Print Quality: High resolution, printable without restriction.
Page Orientation: Printable in standard portrait orientation, with landscape for diagrams where applicable.
Binding Type
Binding Type: Digital Download (printable on demand, not a physical binding).
Paper Type
Paper Type: N/A (Digital PDF format).
Engine Specifications
Primary Engine
Primary Engine: 250cc (likely 249cc or similar) liquid-cooled, 4-stroke, SOHC, 4-valve, fuel-injected engine. Specific bore and stroke are detailed within the manual.
Engine Type: Liquid-cooled, four-stroke, SOHC, four-valve.
Performance
Horsepower: Estimated to be in the range of 20-23 hp, exact figures detailed in the manual.
Torque: Torque figures will be available in the manual, providing power delivery characteristics.
Compression Ratio: Specific compression ratio figures will be provided in the engine specifications section of the manual.
Fuel System
Fuel System: Fuel Injection (FI) system, requiring specific diagnostics and troubleshooting procedures detailed in the manual.
Throttle Body Description: Detailed specifications and diagnostic procedures for the throttle body assembly.
Transmission
Standard
Standard: Automatic Continuously Variable Transmission (CVT).
Optional
Optional: N/A (CVT is standard for this model).
Features
Features: The manual covers the operation, maintenance, and repair of the CVT system, including clutch, drive and driven pulleys, and belt replacement procedures.
Clutch Type: Automatic centrifugal clutch integrated with the CVT system.
Gear Ratios: While CVT, the manual may include information on effective gear ratios or variator/clutch engagement characteristics.
Dimensions
Exterior
Exterior Dimensions: Specific length, width, and height are available in the manual's general information section.
Wheelbase: Wheelbase measurements are provided in the manual for chassis and suspension work.
Ground Clearance: Information on ground clearance is typically found in the chassis or general specifications section.
Weights
Curb Weight: Curb weight figures will be detailed in the manual, crucial for suspension and handling adjustments.
Max Load Capacity: Specific load capacities and payload limits will be detailed in the manual.
Safety Features
Ratings
Safety Ratings: While formal crash ratings are less common for scooters, the manual covers critical safety systems like brakes and chassis integrity.
Active Features
Active Features: Disc brakes front and rear (ABS may be optional depending on specific market, details in manual), effective lighting systems.
Lighting System: Details on headlight, taillight, brake light, and turn signal operation and maintenance, including bulb types and troubleshooting.
Passive Features
Passive Features: Robust frame construction, ergonomic design for rider control, and integrated bodywork for rider protection.
Technology Features
Infotainment
Infotainment Features: Basic dashboard instrumentation, likely including speedometer, odometer, fuel gauge, and warning lights. No advanced infotainment features expected for this model year.
Driver Assistance
Driver Assistance Features: ABS may have been an option in some markets, which would be detailed in the manual's electrical and brake sections. Primarily focused on mechanical and electrical systems.
Braking System Description: Detailed explanation of the hydraulic brake system, including caliper operation, master cylinder, and bleeding procedures.
Connectivity
Connectivity Features: No integrated connectivity features like Bluetooth or smartphone integration.
Maintenance
Service Intervals
Service Intervals: The manual provides detailed recommended service intervals for oil changes, filter replacements, drive belt inspection/replacement, spark plug changes, and valve adjustments.
Valve Adjustment Interval: Recommended valve clearance checks and adjustments at specified intervals, detailed within the manual.
Oil Change Interval: Recommended engine oil and filter change intervals based on mileage or time, clearly outlined.
Fluid Specifications
Engine Oil Type: Specific API SG or higher, SAE 10W-40 viscosity oil recommended, with exact specifications and capacities detailed in the manual.
Coolant Type: Yamaha's recommended ethylene glycol-based coolant (e.g., Yamalube Coolant), with specific mix ratios and capacities provided.
Brake Fluid Type: DOT 4 hydraulic brake fluid specified for the braking system.
Final Drive Oil Type: Specific gear oil type and capacity for the final drive unit, outlined in the lubrication section.
Known Issues
Known Issues: The manual likely addresses common wear items and potential issues for this model, such as drive belt wear, fuel injector cleaning, and suspension component checks.
Common Wear Items: Information on expected wear for items like tires, brake pads, drive belts, and bearings.
Vehicle History
Brand Heritage
Brand Heritage: Yamaha's long-standing reputation for producing reliable and performance-oriented motorcycles and scooters since its inception.
Model Evolution
Model Evolution: The X-MAX line represents Yamaha's focus on sporty, capable scooters with a premium feel. This 250cc model was a key part of that strategy, bridging the gap between smaller scooters and larger displacement maxi-scooters.
Design Philosophy: Designed to offer a blend of sporty performance and practical commuter features, with a focus on rider comfort and handling.
Production
Production Years Covered: 2005-2009, covering the initial generation of the YP250R X-MAX.
Awards & Recognition
Recognitions
Recognitions: While specific awards for this model aren't widely publicized, Yamaha consistently receives accolades for build quality, reliability, and performance across its product line.
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