🏷️ Basic Information Identification Make: Mitsubishi Model: Sportero Model Alias: L200, Triton Generation Generation Designation: Fourth Generation (KB/KC) Codes Chassis Codes: KB4, KC4 👋 Introduction Market Position Segment: Mid-size Pickup Truck Target Audience: DIY enthusiasts and professional mechanics Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max Key Features Vehicle Focus: Durability, off-road capability, utility Manual Benefit: Enables DIY repairs, reduces labor costs, ensures proper maintenance 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Page Count Total Pages: 3818 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Instant Download Print Quality Printability: Yes Requirements Software Requirement: Adobe Reader Operating System Compatibility: Windows, Mac, Linux OS 📖 Manual Coverage Systems Covered Engine: All engine variants including 4D56 (2.5L Diesel), 4G64 (2.4L Petrol), 6G75 (3.8L V6 Petrol) Transmission: Manual and Automatic Transmissions Drivetrain: 4WD System, Transfer Case, Differentials, Driveshafts, Axles Suspension: Front and Rear Suspension Systems (Independent Front, Leaf Spring Rear) Brakes: Front Disc Brakes, Rear Drum/Disc Brakes, ABS System Steering: Power Steering System Electrical: Starting System, Charging System, Ignition System, Lighting, Instruments, ECUs HVAC: Heating, Ventilation, and Air Conditioning System Body: Exterior Body Panels, Doors, Windows, Interior Trim, Chassis and Frame Safety Systems: Airbags, Seatbelts Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Troubleshooting: Diagnostic procedures, fault finding, common issues and their resolutions Repair: Detailed step-by-step repair instructions for all major components Disassembly Assembly: Complete procedures for component removal, disassembly, reassembly, and installation Adjustments: Calibration and adjustment procedures for various systems Technical Depth Depth: Comprehensive, bumper-to-bumper coverage with detailed explanations and pictorial diagrams Special Tools: Reference to special service tool numbers and their usage Specifications: Service data, tightening torques, wear limits, factory specifications, allowable limits Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos 📊 Manual Specifications File Format Quality: High-quality PDF, viewable on any computer Print Quality Zoom Capability: Zoomable for detailed viewing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 4D56 Engine: 2.5L Inline 4-cylinder Turbo Diesel (Common Rail Direct Injection) 4G64 Engine: 2.4L Inline 4-cylinder SOHC/DOHC MPI Petrol 6G75 Engine: 3.8L V6 SOHC MPI Petrol Performance 4D56 Power Output: Approx. 134-176 hp (varies by market and tune) 4D56 Torque Output: Approx. 231-280 lb-ft (varies by market and tune) 4G64 Power Output: Approx. 130-136 hp 6G75 Power Output: Approx. 217 hp Fuel System Diesel Fuel System: High-Pressure Common Rail Direct Injection (HPCRDI) Petrol Fuel System: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Manual Transmission: 5-speed Manual (for most engines) Optional Automatic Transmission: 4-speed Automatic (for 4G64 and some 4D56), 5-speed Automatic (for 6G75 and some later 4D56) Features Drivetrain Options: 2WD (RWD) and 4WD (Part-time with electronic or manual transfer case) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab Bed Lengths: Varies by cab configuration (e.g., 1325mm, 1500mm, 1805mm) Weights Curb Weight: Approx. 1700 kg - 2100 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region; generally aimed at utility and durability rather than high safety scores compared to modern passenger cars. Active Features Active Safety: Available ABS, EBD (Electronic Brakeforce Distribution) Passive Features Passive Safety: Driver and Passenger Airbags (standard on many models), Reinforced Impact Safety Body 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player, optional MP3 and touchscreen navigation systems in higher trims. Driver Assistance Driver Assistance Features: Limited; primarily focused on mechanical robustness over electronic aids. Some models may have rear parking sensors. Connectivity Connectivity Options: Auxiliary audio input may be available on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6 months, depending on driving conditions and engine type (refer to manual for specifics). Timing Belt Replacement: For 4G64 (Petrol): Typically around 100,000 km or 5 years (check manual). Diesel models may use timing chains. Fluid Specifications Engine Oil Viscosity: Refer to manual; common for 4D56 (2.5L Diesel) is SAE 15W-40 or 10W-30, API CI-4 or higher. For 4G64 (2.4L Petrol) is SAE 10W-30 or 5W-30, API SL/SM or higher. Coolant Type: Ethylene glycol-based antifreeze (Mitsubishi Super Long Life Coolant or equivalent). Transmission Fluid Manual: GL-4 or GL-5 gear oil, viscosity depends on temperature (e.g., 75W-90). Transmission Fluid Automatic: Mitsubishi DiaQueen ATF-SP III or equivalent. Known Issues Common Problems: Turbocharger issues on higher mileage 4D56 engines, EGR valve clogging (diesel), potential glow plug issues, minor electrical gremlins, suspension wear on heavily used vehicles. Maintenance Recommendation: Strict adherence to maintenance schedules is crucial for longevity, especially for diesel engines and drivetrain components. 📚 Vehicle History Brand Heritage Mitsubishi Heritage: Mitsubishi Motors has a long history of producing robust and reliable utility vehicles, including pickups. Model Evolution Sportero Evolution: The Sportero/L200/Triton lineage is a long-standing...