🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2005 Model Variant: Workshop Repair Service Manual Codes Manual Product Code: APRILIA-RST-MILLE-2005-WSM-PDF 👋 Introduction Market Position Segment: High-performance sport-touring motorcycle. Positioning: Premium European sport-tourer with a focus on handling, performance, and long-distance comfort. Competitive Analysis Key Competitors: Yamaha YZF1000R Thunderace, Honda VFR800, Suzuki GSX1300R Hayabusa (early models), Kawasaki ZZ-R1100/1200. Key Features Engine Configuration: V-twin engine. Suspension Components: Often featured high-quality suspension components like Öhlins front forks and rear shock absorbers on higher trims. Braking System: Premium Brembo braking systems. Design Philosophy: A blend of sportbike agility and touring comfort, with a distinctive Italian aesthetic. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: True Page Count Estimated Page Count: Approx. 500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, disassembly, assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, evaporative emission control. Ignition System: Ignition coils, spark plugs, ECU control, timing. Transmission: Clutch operation, gearbox disassembly and assembly, gear ratios, shift mechanism, maintenance. Chassis Suspension: Front fork (Öhlins/Marzocchi dependent on spec), rear shock absorber (Öhlins dependent on spec), swingarm, linkages, bearings, adjustments. Brakes: Brake system components (Brembo), hydraulic lines, calipers, master cylinders, brake discs, pads, bleeding procedures, ABS system (if equipped). Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, instruments, fuses, relays, ECU diagnostics. Bodywork Fairings: Fairing removal and installation, seat, fuel tank, minor body panel repairs. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensors. Wheels Tires: Wheel bearing replacement, tire pressure recommendations, wheel removal/installation. Procedures Included Preventative Maintenance: Oil and filter changes, air filter replacement, coolant flush, spark plug replacement, chain adjustment. Troubleshooting: Diagnostic flowcharts, symptom-based problem diagnosis for engine, electrical, and mechanical issues. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Adjustment Procedures: Valve clearance adjustment, throttle cable adjustment, clutch lever free play adjustment. Diagnostic Troubleshooting: ECU fault code retrieval and interpretation, sensor testing. Technical Depth Depth: Comprehensive technical repair and overhaul procedures, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Print Readability: High resolution, clear diagrams and text for easy printing. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Quality: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 90-degree V-twin. Displacement: 998 cc (approximately) Bore X Stroke: 98 mm x 66 mm (typical for this engine family) Valve Train: DOHC, 4 valves per cylinder. Performance Horsepower: Approx. 130-135 HP @ 9,500 RPM (claimed) Torque: Approx. 100-105 Nm @ 7,500 RPM (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder. Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: High-quality motorcycle-specific 4-stroke engine oil (e.g., Motul 5100 10W-40 or equivalent). Cooling System Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water recommended). 🔧 Transmission Standard Transmission Type: 6-speed sequential manual. Optional Optional Gearbox: N/A (standard 6-speed). Features Clutch Type: Hydraulic actuated, wet multi-plate clutch. Final Drive: Chain drive. 📐 Dimensions Exterior Length: Approx. 2,100 mm Width: Approx. 750 mm Height: Approx. 1,200 mm Wheelbase: Approx. 1,450 mm Weights Dry Weight: Approx. 205 kg Wet Weight: Approx. 225 kg (fully fueled and ready to ride) Fuel Capacity: Approx. 23 Liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A for motorcycles; focus on design and component quality. Active Features Braking System: High-performance Brembo radial calipers, dual front discs, single rear disc. ABS: Optional Anti-lock Braking System (ABS) availability on certain models/regions. Lighting: Halogen dual headlights for improved nighttime visibility. Passive Features Frame Construction: Sturdy aluminum twin-spar frame for rigidity and stability. Ergonomics: Ergonomically designed seating position for rider comfort over long distances. 💡 Technology Features Infotainment Dashboard Features: Analog tachometer, digital speedometer, LCD multi-function display for fuel level, clock, trip meters, and warning lights. Lighting Technology: Halogen headlights, standard incandescent turn signals and taillight. Driver Assistance ABS Availability: Optional ABS system. Connectivity Diagnostic Ports: On-board diagnostics (OBD) port for ECU communication and fault code retrieval. 🔧 Maintenance Service Intervals Oil Filter Change: Every 6,000-8,000 km or annually. Valve Clearance Check: Every 24,000-30,000 km (critical for engine health). Spark Plug Replacement: Every 12,000-16,000 km, depending on plug type. Coolant Change: Every 2 years or 24,000 km. Fluid Specifications Engine Oil Capacity: Approx. 3.5 - 4.0 Liters (with filter change) Brake Fluid Type: DOT 4. Coolant Capacity: Approx. 2.0 - 2.5 Liters. Known Issues Electrical Connections: Corrosion or loose connections, particularly around the regulator/rectifier and stator, can lead to charging system issues. Fuel Pump Reliability: Early models could experience fuel pump wear; regular fuel system maintenance is advisable. Suspension Seals: Wear on fork seals...