Dodge DH-DR Ram Truck 1500 2500 3500 HB Durango ND Dakota Complete Workshop Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck 1500/2500/3500, Durango, Dakota Year: 2005 Codes Chassis Code Ram Truck: DR/DH (Third Generation Ram Truck) Chassis Code Durango: ND (Second Generation Durango) Chassis Code Dakota: AN (Second Generation Dakota) 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet managers, vehicle owners. Value Proposition: Provides comprehensive, factory-level service information for critical vehicle maintenance and repair. Competitive Analysis Alternatives: OEM service manuals, other third-party repair manuals (e.g., Haynes, Chilton). Advantage: Likely more detailed and exhaustive than aftermarket manuals, covering all models/trims comprehensively. Key Features Scope: Covers multiple Dodge platforms from a single model year, offering broad utility. Accessibility: Digital format allows for easy storage, search, and access on various devices. 📋 Manual Details Coverage Areas Covered Models: Dodge Ram 1500, 2500, 3500; Dodge Durango; Dodge Dakota Covered Years: 2005 Page Count Estimated Pages: Thousands (Comprehensive Workshop Manual) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, starting, charging. Engine Performance: Fuel injection, ignition system, emission controls, turbocharging (where applicable). Transmission Manual: Manual transmission repair, clutch, shifter mechanisms, drivetrain components. Transmission Automatic: Automatic transmission diagnosis, repair, fluid service, torque converter. Drivetrain: Front/rear axles, differentials, transfer case, driveshafts, CV joints, propeller shafts. Brakes: Front/rear brake systems, hydraulic lines, master cylinder, power booster, ABS, parking brake. Suspension: Front/rear suspension components, control arms, ball joints, bushings, springs, shock absorbers, steering knuckles. Steering: Power steering system, steering column, steering gear/rack and pinion, tie rods. Electrical System: Battery, starter, alternator, wiring diagrams, lighting, horns, wipers, power windows, seats. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim. Body Interior: Dashboard, seats, upholstery, interior trim panels, airbags, climate control panels. HVAC: Heating, ventilation, air conditioning systems, components, refrigerant service. Diagnostic Troubleshooting: Troubleshooting charts, symptom-based diagnostics, error code interpretation. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all systems. Rebuild Procedures: Engine rebuild, transmission overhaul, axle rebuild, suspension component rebuilding. Adjustment Procedures: Valve adjustments, brake adjustments, steering alignment procedures, headlight aim. Torque Specifications: Precise torque values for all critical fasteners. Diagnostic Routines: Step-by-step diagnostic sequences for common and complex problems. Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics. Detail Level: Detailed diagrams, schematics, illustrations, and written instructions. Troubleshooting Scope: Extensive troubleshooting guides covering electrical, mechanical, and drivability issues. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for quick information retrieval. Resolution: High-resolution, suitable for viewing on screens and printing. Print Quality Printability: Designed for clear printing of text, diagrams, and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Ram Engine Options Ram: 4.7L Magnum V8 (P/N P05026883), 5.7L HEMI V8 (P/N P05026890), 3.7L Magnum V6 (P/N P05026880), 5.9L Cummins Turbo Diesel I6 (P/N P05026887). Primary Engine Durango Engine Options Durango: 3.7L Magnum V6 (P/N P05026880), 4.7L Magnum V8 (P/N P05026883), 5.7L HEMI V8 (P/N P05026890). Primary Engine Dakota Engine Options Dakota: 3.7L Magnum V6 (P/N P05026880), 4.7L Magnum V8 (P/N P05026883). Performance Hp 4.7L V8: ~230-235 hp Torque 4.7L V8: ~300-305 lb-ft Hp 5.7L Hemi V8: ~345-345 hp Torque 5.7L Hemi V8: ~375-375 lb-ft Hp 5.9L Cummins: ~305 hp Torque 5.9L Cummins: ~555 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended), Diesel for Cummins 🔧 Transmission Standard Standard Transmission Ram 2500 3500: 6-Speed Manual NV4500 (Diesel), 5-Speed Manual G360 (Gas) Standard Transmission Ram 1500: 4-Speed Automatic 48RE, 5-Speed Manual Getrag 238 (less common) Standard Transmission Durango: 4-Speed Automatic 45RFE/545RFE Standard Transmission Dakota: 5-Speed Manual NV1500, 4-Speed Automatic 42RLE Optional Optional Transmission Ram: 4-Speed Automatic 48RE (Gas), 4-Speed Automatic 48RE (Diesel for heavier duty) Optional Transmission Durango: 5-Speed Automatic 545RFE (with HEMI) Optional Transmission Dakota: 4-Speed Automatic 45RFE (4.7L V8) Features Transfer Case Ram: Electronic Shift-On-The-Fly (ESOF) or Manual Transfer Case Transmission Fluid Spec Auto: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Spec Manual: API GL-5 Gear Lubricant (SAE 75W-90 or 75W-140 depending on application) 📐 Dimensions Exterior Ram 1500 Wheelbase Ram 1500: 134.5 inches (Quad Cab), 124.5 inches (Regular Cab) Exterior Ram 2500 3500 Wheelbase Ram 2500 3500: 134.5 inches (Quad Cab), 139.8 inches (Mega Cab), 140.5 inches (Regular Cab 8ft Bed) Exterior Durango Wheelbase Durango: 119.8 inches Exterior Dakota Wheelbase Dakota: 131.3 inches Cargo Ram Bed Lengths Ram: 6.3 ft (Short Bed), 8.0 ft (Long Bed) Weights Gvwr Ram 1500: Approx. 6,000-7,400 lbs Gvwr Ram 2500 3500: Approx. 8,800-11,500+ lbs 🛡️ Safety Features Ratings NHTSA Frontal Driver Durango 2005: Five Stars NHTSA Frontal Passenger Durango 2005: Five Stars...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck 1500/2500/3500, Durango, Dakota

Year:

Codes

Chassis Code Ram Truck:

DR/DH (Third Generation Ram Truck)

Chassis Code Durango:

ND (Second Generation Durango)

Chassis Code Dakota:

AN (Second Generation Dakota)

👋 Introduction

Market Position

Target Audience:

Professional mechanics, DIY enthusiasts, fleet managers, vehicle owners.

Value Proposition:

Provides comprehensive, factory-level service information for critical vehicle maintenance and repair.

Competitive Analysis

Alternatives:

OEM service manuals, other third-party repair manuals (e.g., Haynes, Chilton).

Advantage:

Likely more detailed and exhaustive than aftermarket manuals, covering all models/trims comprehensively.

Key Features

Scope:

Covers multiple Dodge platforms from a single model year, offering broad utility.

Accessibility:

Digital format allows for easy storage, search, and access on various devices.

📋 Manual Details

Coverage Areas

Covered Models:

Dodge Ram 1500, 2500, 3500; Dodge Durango; Dodge Dakota

Covered Years:

Page Count

Estimated Pages:

Thousands (Comprehensive Workshop Manual)

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, starting, charging.

Engine Performance:

Fuel injection, ignition system, emission controls, turbocharging (where applicable).

Transmission Manual:

Manual transmission repair, clutch, shifter mechanisms, drivetrain components.

Transmission Automatic:

Automatic transmission diagnosis, repair, fluid service, torque converter.

Drivetrain:

Front/rear axles, differentials, transfer case, driveshafts, CV joints, propeller shafts.

Brakes:

Front/rear brake systems, hydraulic lines, master cylinder, power booster, ABS, parking brake.

Suspension:

Front/rear suspension components, control arms, ball joints, bushings, springs, shock absorbers, steering knuckles.

Steering:

Power steering system, steering column, steering gear/rack and pinion, tie rods.

Electrical System:

Battery, starter, alternator, wiring diagrams, lighting, horns, wipers, power windows, seats.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim.

Body Interior:

Dashboard, seats, upholstery, interior trim panels, airbags, climate control panels.

HVAC:

Heating, ventilation, air conditioning systems, components, refrigerant service.

Diagnostic Troubleshooting:

Troubleshooting charts, symptom-based diagnostics, error code interpretation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components across all systems.

Rebuild Procedures:

Engine rebuild, transmission overhaul, axle rebuild, suspension component rebuilding.

Adjustment Procedures:

Valve adjustments, brake adjustments, steering alignment procedures, headlight aim.

Torque Specifications:

Precise torque values for all critical fasteners.

Diagnostic Routines:

Step-by-step diagnostic sequences for common and complex problems.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics.

Detail Level:

Detailed diagrams, schematics, illustrations, and written instructions.

Troubleshooting Scope:

Extensive troubleshooting guides covering electrical, mechanical, and drivability issues.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for quick information retrieval.

Resolution:

High-resolution, suitable for viewing on screens and printing.

Print Quality

Printability:

Designed for clear printing of text, diagrams, and illustrations.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine Ram

Engine Options Ram:

4.7L Magnum V8 (P/N P05026883), 5.7L HEMI V8 (P/N P05026890), 3.7L Magnum V6 (P/N P05026880), 5.9L Cummins Turbo Diesel I6 (P/N P05026887).

Primary Engine Durango

Engine Options Durango:

3.7L Magnum V6 (P/N P05026880), 4.7L Magnum V8 (P/N P05026883), 5.7L HEMI V8 (P/N P05026890).

Primary Engine Dakota

Engine Options Dakota:

3.7L Magnum V6 (P/N P05026880), 4.7L Magnum V8 (P/N P05026883).

Performance

Hp 4.7L V8:

~230-235 hp

Torque 4.7L V8:

~300-305 lb-ft

Hp 5.7L Hemi V8:

~345-345 hp

Torque 5.7L Hemi V8:

~375-375 lb-ft

Hp 5.9L Cummins:

~305 hp

Torque 5.9L Cummins:

~555 lb-ft

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended), Diesel for Cummins

🔧 Transmission

Standard

Standard Transmission Ram 2500 3500:

6-Speed Manual NV4500 (Diesel), 5-Speed Manual G360 (Gas)

Standard Transmission Ram 1500:

4-Speed Automatic 48RE, 5-Speed Manual Getrag 238 (less common)

Standard Transmission Durango:

4-Speed Automatic 45RFE/545RFE

Standard Transmission Dakota:

5-Speed Manual NV1500, 4-Speed Automatic 42RLE

Optional

Optional Transmission Ram:

4-Speed Automatic 48RE (Gas), 4-Speed Automatic 48RE (Diesel for heavier duty)

Optional Transmission Durango:

5-Speed Automatic 545RFE (with HEMI)

Optional Transmission Dakota:

4-Speed Automatic 45RFE (4.7L V8)

Features

Transfer Case Ram:

Electronic Shift-On-The-Fly (ESOF) or Manual Transfer Case

Transmission Fluid Spec Auto:

ATF+4 (Chrysler Material Standard MS-9602)

Transmission Fluid Spec Manual:

API GL-5 Gear Lubricant (SAE 75W-90 or 75W-140 depending on application)

📐 Dimensions

Exterior Ram 1500

Wheelbase Ram 1500:

134.5 inches (Quad Cab), 124.5 inches (Regular Cab)

Exterior Ram 2500 3500

Wheelbase Ram 2500 3500:

134.5 inches (Quad Cab), 139.8 inches (Mega Cab), 140.5 inches (Regular Cab 8ft Bed)

Exterior Durango

Wheelbase Durango:

119.8 inches

Exterior Dakota

Wheelbase Dakota:

131.3 inches

Cargo Ram

Bed Lengths Ram:

6.3 ft (Short Bed), 8.0 ft (Long Bed)

Weights

Gvwr Ram 1500:

Approx. 6,000-7,400 lbs

Gvwr Ram 2500 3500:

Approx. 8,800-11,500+ lbs

🛡️ Safety Features

Ratings

NHTSA Frontal Driver Durango 2005:

Five Stars

NHTSA Frontal Passenger Durango 2005:

Five Stars

NHTSA Side Driver Durango 2005:

Five Stars

NHTSA Side Rear Passenger Durango 2005:

Five Stars

IIHS Frontal Durango 2005:

Active Features

Standard on all models (4-wheel disc available on higher trims/models)

Traction Control:

Available

Passive Features

Airbags:

Frontal airbags (driver and passenger), Available side curtain airbags (Durango).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD, Cassette player (early models), Optional Infinity audio system.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Available (rear parking assist)

Connectivity

Auxiliary Input:

Available (often on aftermarket head units or later factory options)

Remote Start:

Available as an option or dealer accessory.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval Gasoline:

Every 7,500 miles or 6 months (check manual for specific engine/oil type).

Oil Change Interval Cummins:

Every 7,500 miles or 6 months (or as per severe duty schedule).

Service Intervals Filters

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on conditions.

Fuel Filter Replacement Cummins:

Every 15,000 miles.

Fluid Specifications Engine

Engine Oil Spec Gasoline:

API SP or previous specs, SAE 5W-20 (most V6/V8), SAE 5W-30 for some older or heavier-duty applications. Consult manual for exact spec.

Engine Oil Spec Cummins:

API CI-4 or CH-4, SAE 15W-40 (preferred for diesel).

Fluid Specifications Coolant

Coolant Type:

Mopar Antifreeze/Coolant (HOAT) - Orange or equivalent (50/50 mix with distilled water).

Known Issues

Common Issues Hemi Startup:

Dodge HEMI Tick (lifter noise), especially on startup, potentially related to oil viscosity or camshaft wear.

Common Issues Transmission:

45RFE/545RFE transmission issues can include solenoid pack failure or torque converter problems. 48RE can have solenoid issues or wear.

Common Issues Cummins:

Common issues can include lift pump failure, injector issues, and occasional power steering pump leaks.

Common Issues Ignition:

Spark plug erosion on HEMI engines, coil-on-plug failures.

Common Issues Suspension:

Ball joint wear, tie rod end wear, and control arm bushing wear leading to steering looseness and tire wear.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a long history of producing robust trucks and SUVs, known for their power and utility.

Model Evolution Ram

Third Gen Ram Launch:

The DH/DR platform represented a significant redesign for the Ram trucks, launched for the 2002 model year, continuing through 2008. The 2005 model year saw the introduction of the 5.7L HEMI engine.

Model Evolution Durango

Second Gen Durango Launch:

The ND platform Durango was a mid-size SUV, sharing its platform with the Dakota. The 2005 model year introduced the powerful 5.7L HEMI option.

Model Evolution Dakota

Second Gen Dakota Launch:

The AN platform Dakota was a popular mid-size pickup truck, known for its strong V8 engines and car-like ride compared to larger trucks. The 2005 model year saw minor updates.

Production

Manufacturing Locations:

Various Chrysler plants in North America (specific locations vary by model).

🏆 Awards & Recognition

Recognitions

Durango Kbb Best Resale Value:

Durango often received good resale value awards from sources like Kelley Blue Book in its segment.

Ram Truck Segment Awards:

Ram trucks consistently received praise and awards for towing capacity, engine power (especially HEMI and Cummins), and interior comfort in their respective segments.

Cummins Diesel Reputation:

The 5.9L Cummins Turbo Diesel engine has a legendary reputation for durability and longevity, a key selling point for Ram 2500/3500 trucks.