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2005 DODGE NEON Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Year: 2005 Chassis Code: PG (Second Generation) Production Codes: Refer to VIN for specific vehicle configuration 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, owners seeking detailed repair information Competitive Analysis Competitors 2005: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cobalt Key Features Vehicle Design Philosophy: Affordable, fuel-efficient compact car with sporty styling for its segment Key Features Manual Value Proposition: Provides comprehensive technical data necessary for accurate diagnosis and repair, reducing reliance on costly dealership services 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete diagnostics, repair, overhaul of all engine components and systems Engine Management: Ignition system, fuel injection, emissions control, sensors, actuators, PCM diagnostics Transmission: Service, repair, and overhaul of automatic (4-speed) and manual transmissions Drivetrain: Front-wheel drive axle shafts, differential, hub assemblies Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering column, tie rods, rack and pinion Brakes: Front disc brakes, rear drum or disc brakes, ABS system, hydraulic lines, parking brake Electrical System: Battery, charging system, starting system, lighting, accessories, body control module (BCM) HVAC: Air conditioning, heating, ventilation system, blower motor, refrigerant, climate controls Body: Exterior panels, doors, windows, interior trim, bumpers, glass replacement Chassis: Frame, unibody construction, mounting points Safety Systems: Airbag system diagnostics and replacement, seat belts Diagnostic Troubleshooting: Comprehensive diagnostic flowcharts, DTC (Diagnostic Trouble Code) interpretation and resolution Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Repair: Step-by-step repair procedures for all major and minor vehicle systems Overhaul: Complete engine and transmission rebuild procedures Replacement: Component replacement procedures (e.g., starter, alternator, water pump, fuel pump, brake calipers) Troubleshooting: Systematic troubleshooting guides for common and uncommon issues Specifications: Torque specifications, clearances, tolerances, fluid capacities Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle circuits Schematics: Vacuum diagrams, hydraulic schematics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhaul and advanced diagnostics) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Searchable text content ⚙️ Engine Specifications Primary Engine Engine Code: 2.0L SOHC (16-valve) I4 Engine Code Performance: 2.0L DOHC (16-valve) I4 (SRT-4 variant) Performance Horsepower Sohc: 130 hp @ 5600 rpm Torque Sohc: 135 lb-ft @ 4000 rpm Horsepower DOHc Srt4: 230 hp @ 5300 rpm Torque DOHc Srt4: 245 lb-ft @ 2200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Octane Rating: 87 octane (minimum), 91 octane recommended for SRT-4 Engine Management ECM Type: Chrysler PXI ECM OBD Standard: OBD-II 🔧 Transmission Standard Type Sohc: 5-speed manual Type Srt4: 6-speed manual (Getrag) Optional Type Sohc: 4-speed automatic (41TE) Features Automatic Features: Lock-up torque converter, electronic control Manual Clutch Type: Dry, single plate, hydraulically actuated Fluid Specifications Automatic Fluid Type: ATF+4 (Chrysler) Manual Fluid Type: API GL-3 or GL-4, SAE 75W-90 synthetic gear oil (refer to manual for exact specification) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 55.3 inches (1405 mm) Weights Curb Weight Approx: 2800 - 3100 lbs (depending on trim and equipment) Gross Vehicle Weight Rating Gvwr: Approx. 3700 lbs (refer to vehicle sticker) Towing Capacity: Not Recommended/Not Specified 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Driver: Acceptable NHTSA Side Impact Front Passenger: Acceptable IIHS Front Offset Crash Test: Good Active Features ABS: Available (standard on SRT-4) Traction Control: Available (TRAC, standard on SRT-4) Passive Features Airbags: Driver and front passenger airbags (standard), optional side airbags Seat Belts: 3-point front and rear seat belts, pretensioners 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD, optional Infinity sound system Display: Digital clock, basic radio display Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not standard, potential aftermarket integration 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for exact recommendation) Engine Air Filter Replacement: Every 15,000-30,000 miles Cabin Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 60,000-100,000 miles (depending on spark plug type) Transmission Fluid Change: Every 30,000-60,000 miles (automatic transmission) Coolant Flush Replacement: Every 30,000-100,000 miles (depending on coolant type, HOAT recommended) Fluid Specifications Engine Oil Type: SAE 5W-30 (API SN or later) Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF+4 (Chrysler) Known Issues Common Complaints: Headlight condensation, rear brake...
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2005 DODGE NEON Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Year:
2005
Chassis Code:
PG (Second Generation)
Production Codes:
Refer to VIN for specific vehicle configuration
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking detailed repair information
Competitive Analysis
Competitors 2005:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cobalt
Key Features Vehicle
Design Philosophy:
Affordable, fuel-efficient compact car with sporty styling for its segment
Key Features Manual
Value Proposition:
Provides comprehensive technical data necessary for accurate diagnosis and repair, reducing reliance on costly dealership services
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete diagnostics, repair, overhaul of all engine components and systems
Engine Management:
Ignition system, fuel injection, emissions control, sensors, actuators, PCM diagnostics
Transmission:
Service, repair, and overhaul of automatic (4-speed) and manual transmissions
Drivetrain:
Front-wheel drive axle shafts, differential, hub assemblies
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts
Steering:
Power steering system, steering column, tie rods, rack and pinion
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system, hydraulic lines, parking brake
Electrical System:
Battery, charging system, starting system, lighting, accessories, body control module (BCM)
HVAC:
Air conditioning, heating, ventilation system, blower motor, refrigerant, climate controls
Body:
Exterior panels, doors, windows, interior trim, bumpers, glass replacement
Chassis:
Frame, unibody construction, mounting points
Safety Systems:
Airbag system diagnostics and replacement, seat belts
Diagnostic Troubleshooting:
Comprehensive diagnostic flowcharts, DTC (Diagnostic Trouble Code) interpretation and resolution
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Repair:
Step-by-step repair procedures for all major and minor vehicle systems
Overhaul:
Complete engine and transmission rebuild procedures
Replacement:
Component replacement procedures (e.g., starter, alternator, water pump, fuel pump, brake calipers)
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues
Specifications:
Torque specifications, clearances, tolerances, fluid capacities
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits
Schematics:
Vacuum diagrams, hydraulic schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhaul and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Search:
Searchable text content
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC (16-valve) I4
Engine Code Performance:
2.0L DOHC (16-valve) I4 (SRT-4 variant)
Performance
Horsepower Sohc:
130 hp @ 5600 rpm
Torque Sohc:
135 lb-ft @ 4000 rpm
Horsepower DOHc Srt4:
230 hp @ 5300 rpm
Torque DOHc Srt4:
245 lb-ft @ 2200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane (minimum), 91 octane recommended for SRT-4
Engine Management
ECM Type:
Chrysler PXI ECM
OBD Standard:
OBD-II
🔧 Transmission
Standard
Type Sohc:
5-speed manual
Type Srt4:
6-speed manual (Getrag)
Optional
Type Sohc:
4-speed automatic (41TE)
Features
Automatic Features:
Lock-up torque converter, electronic control
Manual Clutch Type:
Dry, single plate, hydraulically actuated
Fluid Specifications
Automatic Fluid Type:
ATF+4 (Chrysler)
Manual Fluid Type:
API GL-3 or GL-4, SAE 75W-90 synthetic gear oil (refer to manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
55.3 inches (1405 mm)
Weights
Curb Weight Approx:
2800 - 3100 lbs (depending on trim and equipment)
Gross Vehicle Weight Rating Gvwr:
Approx. 3700 lbs (refer to vehicle sticker)
Towing Capacity:
Not Recommended/Not Specified
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Driver:
Acceptable
NHTSA Side Impact Front Passenger:
Acceptable
IIHS Front Offset Crash Test:
Good
Active Features
ABS:
Available (standard on SRT-4)
Traction Control:
Available (TRAC, standard on SRT-4)
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side airbags
Seat Belts:
3-point front and rear seat belts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD, optional Infinity sound system
Display:
Digital clock, basic radio display
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Not standard, potential aftermarket integration
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for exact recommendation)
Engine Air Filter Replacement:
Every 15,000-30,000 miles
Cabin Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on spark plug type)
Transmission Fluid Change:
Every 30,000-60,000 miles (automatic transmission)
Coolant Flush Replacement:
Every 30,000-100,000 miles (depending on coolant type, HOAT recommended)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SN or later)
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Chrysler)
Known Issues
Common Complaints:
Headlight condensation, rear brake caliper seizing, timing belt tensioner noise (on older models/before 2003), AC system leaks, wheel bearing failure
Srt4 Specific Issues:
Clutch wear, turbocharger oil feed line issues, exhaust manifold cracks
📚 Vehicle History
Brand Heritage
Parent Company:
DaimlerChrysler
Model Evolution
Generation:
Second Generation (2000-2006)
Platform:
Chrysler PT platform (shared with PT Cruiser)
Production
Assembly Location:
Belvidere Assembly Plant, Illinois, USA
Production Years Model:
2000-2006
Discontinuation Reason:
Market shifts towards larger vehicles, consolidation of Dodge sedan lineup
🏆 Awards & Recognition
Recognitions
Safety Award:
IIHS Top Safety Pick (for some model years)
Performance Recognition:
SRT-4 model praised for its performance value within the compact segment
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