Dodge Ram 1500-2500-3500 Service Repair Manual 2005
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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Variants: 1500, 2500, 3500 Year: 2005 Generation Generation Code: Third Generation (DR/DH/D2) Codes Chassis Codes: DR (1500), DH (2500), D2 (3500) 👋 Introduction Market Position Target Audience: Owners of 2005 Dodge Ram 1500, 2500, and 3500 trucks seeking detailed repair and maintenance information Competitive Analysis Alternative Sources: Replaces costly factory shop manual CD-ROMs Key Features Accessibility: Works on all PC-based Windows and Mac operating systems Delivery Method: Email delivery, eliminating shipping time and costs 📋 Manual Details Coverage Areas Scope: Complete Workshop Service / Repair Manual Page Count Estimated Pages: Comprehensive (exact count not specified, but described as complete) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, overhaul, fuel system, cooling system, lubrication, exhaust system, emission control systems Drivetrain Systems: Transmission (automatic and manual), transfer case (if applicable), drive axles, differentials Chassis Systems: Suspension (front and rear), steering, brakes (front and rear), wheels, tires Electrical Systems: Electrical system diagnostics, wiring diagrams, battery, charging system, starting system, lighting, accessories, body electronics HVAC Systems: Heating and Air Conditioning system diagnosis and repair Body Systems: Body repair, interior components, exterior components, doors, glass, seats Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacement, lubrication Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) Repair Overhaul: Component removal, disassembly, inspection, repair, assembly, and installation Wiring Diagrams: Detailed wiring schematics for all major electrical systems Technical Depth Depth: Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts Detail Level: Detailed procedures, specifications, and diagrams for rebuilding and maintaining all vehicle components 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Printable in full or selected sections Image Quality: Includes numerous pictures and diagrams Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Available Engines: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel I6 (for 2500/3500) Performance 5.7L Hemi V8 Horsepower: Approximately 345-360 hp (depending on application) 5.7L Hemi V8 Torque: Approximately 375-390 lb-ft (depending on application) 5.9L Cummins Horsepower: Approximately 305 hp 5.9L Cummins Torque: Approximately 555 lb-ft Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for gasoline engines, High-pressure common rail (HPCR) for Cummins diesel 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic (e.g., 48RE), 5-speed automatic (e.g., 545RFE, NV4500, NV5600) Optional Heavy Duty Transmissions: NV4500 5-speed manual (2500/3500), NV5600 6-speed manual (2500/3500), 48RE 4-speed automatic (2500/3500) Features Transfer Case: Part-time 4WD system (e.g., New Process 241 DHD) 📐 Dimensions Exterior Wheelbase Options: Various, depending on cab and bed configuration (e.g., 139.3", 140.5", 154.5", 160.5") Cab Configurations: Regular Cab, Quad Cab (extended cab) Bed Lengths: Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft) Weights Gvwr Range: Varies significantly by model (e.g., 6,350 lbs for 1500 to over 10,000 lbs for 3500) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Generally good ratings for the era, consult specific NHTSA reports for detailed scores. Active Features Braking System: Four-wheel disc brakes with ABS (Anti-lock Braking System) standard on most models Passive Features Airbags: Driver and passenger front airbags 💡 Technology Features Infotainment Audio System Options: Factory AM/FM/CD player, optional Infinity premium audio system, SiriusXM satellite radio compatibility. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Trailer Tow Options: Factory trailer brake controller pre-wiring, trailer tow mirrors available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles for conventional oil, or 5,000-7,500 miles for synthetic oil, depending on engine and driving conditions. Transmission Fluid Interval: Refer to manual for specific intervals, often around 30,000-60,000 miles for severe use. Coolant Flush Interval: Typically every 30,000-60,000 miles or 2-5 years. Fluid Specifications Engine Oil Type: API SN or SP certified synthetic blend or full synthetic, viscosity varies by engine (e.g., 5W-20, 5W-30, 15W-40 for diesel). Transmission Fluid Type: ATF+4 (4-speed automatics), MERCON LV or equivalent (5-speed automatics), GL-5 gear oil (manual transmissions) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) pink coolant or equivalent. Known Issues Common Ram Issues: Dashboard cracking (especially on earlier 3rd gen models), ball joint wear, fuel pump failures, potential for minor electrical gremlins, exhaust manifold cracks (HEMI). Filter Part Numbers Oil Filter Example: Mopar or equivalent: MO-899, Purolator L20195, Fram PH10575 (verify for specific engine) 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing robust and capable pickup trucks, with the Ram nameplate evolving from the original Dodge D-Series. Model Evolution Third Generation Introduction: The third generation Ram (2002-2008) featured a significant redesign with a bolder styling, improved interior, and new powertrain options, including the HEMI V8 and Cummins turbodiesel. Production Manufacturing Plant: Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA 🏆 Awards & Recognition...
Chrysler HOAT (Hybrid Organic Acid Technology) pink coolant or equivalent.
Known Issues
Common Ram Issues:
Dashboard cracking (especially on earlier 3rd gen models), ball joint wear, fuel pump failures, potential for minor electrical gremlins, exhaust manifold cracks (HEMI).
Filter Part Numbers
Oil Filter Example:
Mopar or equivalent: MO-899, Purolator L20195, Fram PH10575 (verify for specific engine)
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable pickup trucks, with the Ram nameplate evolving from the original Dodge D-Series.
Model Evolution
Third Generation Introduction:
The third generation Ram (2002-2008) featured a significant redesign with a bolder styling, improved interior, and new powertrain options, including the HEMI V8 and Cummins turbodiesel.
Production
Manufacturing Plant:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific awards for the 2005 model year may vary, the Ram platform consistently received praise for its styling, capability, and powerful engine options like the HEMI.