2005 Ford F-250 Super Duty Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Ford Model: F-250 Super Duty Year: 2005 Codes Chassis Code: GMT800 (This is incorrect for Ford, Ford uses their own designations. The correct chassis generation for the 2005 F-250 Super Duty is the Second Generation Super Duty, often referred to internally by Ford as 'Excursion-platform' or related designations, but not a common public code like GMT800.) Generation Generation Designation: Second Generation Super Duty (2005-2007) 👋 Introduction Market Position Target Audience: DIY mechanics, fleet maintenance personnel, and professional automotive technicians. Competitive Analysis Advantage Over Print: Instant access, search functionality, broader compatibility across devices, often more up-to-date information. Key Features Licensed Content: Officially licensed information derived from OE (Original Equipment) materials. Access Duration: 1-Year subscription with discounts for renewal. Device Compatibility: Compatible with PC, laptop, smartphone, or tablet via web browser and internet connection. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair information for the 2005 Ford F-250 Super Duty. Page Count Estimated Page Count: Thousands (Software, not a fixed page count; depth of information is extensive) Manual Type Type: Digital Service and Repair Manual Software Language Language: English Format Format: Online/Web-based Software (accessible via web browser) 📖 Manual Coverage Systems Covered Engine Service: Diagnosis, repair, overhaul, and specifications for gasoline and diesel engines. Drivetrain Service: Repair and maintenance of manual and automatic transmissions, transfer cases, differentials, axles, and driveshafts. Suspension Steering: Service for front and rear suspension components, steering gear, power steering system, and alignment procedures. Brake Systems: Repair and maintenance of hydraulic brake systems (front and rear discs, ABS), parking brake. Electrical Systems: Wiring diagrams, component testing, diagnosis of lighting, charging, starting, ignition, and body control modules. HVAC Systems: Diagnosis and repair of heating, ventilation, and air conditioning systems. Body And Frame: Exterior and interior trim, body panel repair, doors, windows, chassis frame repair procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting: Diagnostic flowcharts and procedures for common issues across all systems. Component Repair: Step-by-step instructions for removing, repairing, and reinstalling major and minor components. Engine Rebuild: Detailed procedures for engine overhaul, including torque specifications, clearances, and assembly sequences. Diagnostic Testing: Procedures for using diagnostic tools and interpreting scan data. Technical Depth Depth: Factory-level technical detail, covering basic maintenance to complete overhauls and diagnostics. 📊 Manual Specifications File Format Software Delivery: Web-based access, no specific file format like PDF for download, but content is presented digitally. Print Quality Digital Display: High-resolution digital display, optimized for web browsing. Binding Type Binding: N/A (Digital Software) Paper Type Paper Type: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine 2005 Gasoline Option 1: 5.4L Triton V8 (330 ci) 2005 Gasoline Option 2: 6.8L Triton V10 (415 ci) 2005 Diesel Option 1: 6.0L Power Stroke V8 Turbodiesel Performance 5.4L V8 Horsepower: Approx. 300 hp @ 4,500 rpm 5.4L V8 Torque: Approx. 365 lb-ft @ 3,000 rpm 6.8L V10 Horsepower: Approx. 310 hp @ 4,250 rpm 6.8L V10 Torque: Approx. 425 lb-ft @ 3,250 rpm 6.0L Powerstroke Horsepower: Approx. 325 hp @ 3,300 rpm 6.0L Powerstroke Torque: Approx. 570 lb-ft @ 2,000 rpm Fuel System Gasoline Injection: Electronic Fuel Injection (EFI) Diesel Injection: High-Pressure Common Rail (HPCR) direct injection with HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) system for the 6.0L Power Stroke. 🔧 Transmission Standard Manual Transmission Availability: Available on select gasoline and diesel models (e.g., 6-speed manual). Optional Automatic Transmission Option 1: 4R75E 4-speed automatic (for gasoline engines) Automatic Transmission Option 2: 5R110W 'Torque-Shift' 5-speed automatic (heavy-duty, common with diesel engines) Features Torque Shift Diesel: Programmable with manual shifting modes and tow/haul functionality. 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (extended cab), Crew Cab. Wheelbase Options: Several options depending on cab and bed configuration (e.g., 137", 158", 172"). Bed Lengths: 6.75 ft (Standard), 8 ft (Long). Weights Gvwr Range: Significant range depending on configuration, often starting around 8,800 lbs and exceeding 11,000 lbs for F-350/F-450 variants (though this manual is for F-250). F-250 GVWRs typically in the 8,800 - 9,900 lbs range. 🛡️ Safety Features Ratings NHTSA Frontal Impact: Likely 4-star or 5-star ratings for driver and passenger in frontal impact tests (specific ratings vary by year/configuration, but generally strong for heavy-duty trucks). Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Integrated Trailer Brake Controller: Optional feature available on higher trims and specific configurations. Passive Features Airbags: Front airbags for driver and passenger. Seatbelts: Three-point seatbelts for all occupants. 💡 Technology Features Infotainment Audio Options: Factory AM/FM/CD audio systems, optional premium sound systems, and Sirius Satellite Radio capability. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Trailer Tow Monitoring: Features related to monitoring trailer braking and tow/haul modes. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions)....
GMT800 (This is incorrect for Ford, Ford uses their own designations. The correct chassis generation for the 2005 F-250 Super Duty is the Second Generation Super Duty, often referred to internally by Ford as 'Excursion-platform' or related designations, but not a common public code like GMT800.)
Generation
Generation Designation:
Second Generation Super Duty (2005-2007)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, fleet maintenance personnel, and professional automotive technicians.
Competitive Analysis
Advantage Over Print:
Instant access, search functionality, broader compatibility across devices, often more up-to-date information.
Key Features
Licensed Content:
Officially licensed information derived from OE (Original Equipment) materials.
Access Duration:
1-Year subscription with discounts for renewal.
Device Compatibility:
Compatible with PC, laptop, smartphone, or tablet via web browser and internet connection.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair information for the 2005 Ford F-250 Super Duty.
Page Count
Estimated Page Count:
Thousands (Software, not a fixed page count; depth of information is extensive)
Manual Type
Type:
Digital Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online/Web-based Software (accessible via web browser)
📖 Manual Coverage
Systems Covered
Engine Service:
Diagnosis, repair, overhaul, and specifications for gasoline and diesel engines.
Drivetrain Service:
Repair and maintenance of manual and automatic transmissions, transfer cases, differentials, axles, and driveshafts.
Suspension Steering:
Service for front and rear suspension components, steering gear, power steering system, and alignment procedures.
Brake Systems:
Repair and maintenance of hydraulic brake systems (front and rear discs, ABS), parking brake.
Electrical Systems:
Wiring diagrams, component testing, diagnosis of lighting, charging, starting, ignition, and body control modules.
HVAC Systems:
Diagnosis and repair of heating, ventilation, and air conditioning systems.
Body And Frame:
Exterior and interior trim, body panel repair, doors, windows, chassis frame repair procedures.
Diagnostic flowcharts and procedures for common issues across all systems.
Component Repair:
Step-by-step instructions for removing, repairing, and reinstalling major and minor components.
Engine Rebuild:
Detailed procedures for engine overhaul, including torque specifications, clearances, and assembly sequences.
Diagnostic Testing:
Procedures for using diagnostic tools and interpreting scan data.
Technical Depth
Depth:
Factory-level technical detail, covering basic maintenance to complete overhauls and diagnostics.
📊 Manual Specifications
File Format
Software Delivery:
Web-based access, no specific file format like PDF for download, but content is presented digitally.
Print Quality
Digital Display:
High-resolution digital display, optimized for web browsing.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Type:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
2005 Gasoline Option 1:
5.4L Triton V8 (330 ci)
2005 Gasoline Option 2:
6.8L Triton V10 (415 ci)
2005 Diesel Option 1:
6.0L Power Stroke V8 Turbodiesel
Performance
5.4L V8 Horsepower:
Approx. 300 hp @ 4,500 rpm
5.4L V8 Torque:
Approx. 365 lb-ft @ 3,000 rpm
6.8L V10 Horsepower:
Approx. 310 hp @ 4,250 rpm
6.8L V10 Torque:
Approx. 425 lb-ft @ 3,250 rpm
6.0L Powerstroke Horsepower:
Approx. 325 hp @ 3,300 rpm
6.0L Powerstroke Torque:
Approx. 570 lb-ft @ 2,000 rpm
Fuel System
Gasoline Injection:
Electronic Fuel Injection (EFI)
Diesel Injection:
High-Pressure Common Rail (HPCR) direct injection with HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) system for the 6.0L Power Stroke.
🔧 Transmission
Standard
Manual Transmission Availability:
Available on select gasoline and diesel models (e.g., 6-speed manual).
Optional
Automatic Transmission Option 1:
4R75E 4-speed automatic (for gasoline engines)
Automatic Transmission Option 2:
5R110W 'Torque-Shift' 5-speed automatic (heavy-duty, common with diesel engines)
Features
Torque Shift Diesel:
Programmable with manual shifting modes and tow/haul functionality.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, SuperCab (extended cab), Crew Cab.
Wheelbase Options:
Several options depending on cab and bed configuration (e.g., 137", 158", 172").
Bed Lengths:
6.75 ft (Standard), 8 ft (Long).
Weights
Gvwr Range:
Significant range depending on configuration, often starting around 8,800 lbs and exceeding 11,000 lbs for F-350/F-450 variants (though this manual is for F-250). F-250 GVWRs typically in the 8,800 - 9,900 lbs range.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Likely 4-star or 5-star ratings for driver and passenger in frontal impact tests (specific ratings vary by year/configuration, but generally strong for heavy-duty trucks).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Integrated Trailer Brake Controller:
Optional feature available on higher trims and specific configurations.
Passive Features
Airbags:
Front airbags for driver and passenger.
Seatbelts:
Three-point seatbelts for all occupants.
💡 Technology Features
Infotainment
Audio Options:
Factory AM/FM/CD audio systems, optional premium sound systems, and Sirius Satellite Radio capability.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Trailer Tow Monitoring:
Features related to monitoring trailer braking and tow/haul modes.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions).
Oil Change Diesel:
Typically every 5,000 miles or 6 months for normal use, up to 10,000 miles for severe use with synthetic oil (consult manual and specific oil recommendations).
Engine Coolant Flush:
Initially at 100,000 miles for the first service, then every 50,000 miles or 3 years. (Specific coolant type is critical).
Fluid Specifications
Engine Oil 5W-20:
Recommended for 5.4L Triton V8 (API Certified).
Engine Oil 5W-30 Or 10W-30:
Recommended for 6.8L Triton V10 and 6.0L Power Stroke Diesel (API Certified, consult manual for diesel specific ratings like CK-4).
Transmission Fluid Automatic:
MERCON V (for 4R75E) or MERCON SP (for 5R110W). Use of correct fluid is critical.
Transmission Fluid Manual:
Refer to manual for specific gear oil viscosity and type (e.g., API GL-4/GL-5).
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B51-A1 (for the 6.0L Power Stroke).
Known Issues
6.0L Power Stroke Head Gaskets:
Historically prone to head gasket failures due to inadequate clamping force and torque-to-yield head bolts. The manual would detail procedures for addressing this (e.g., torque-to-yield bolts, proper head installation).
6.0L Power Stroke Egr:
Exhaust Gas Recirculation (EGR) cooler failures and clogging are common. The manual provides diagnostic and repair steps.
6.0L Power Stroke Oil Cooler:
Can become clogged, affecting engine cooling and potentially leading to EGR cooler failure. Manual covers inspection and replacement.
Ficm:
Fuel Injection Control Module (FICM) failures are also noted issues for the 6.0L Power Stroke, affecting injector operation. The manual would cover its diagnosis and testing.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long-standing reputation for building durable and capable trucks, with the F-Series being a dominant force in the market for decades.
Model Evolution
Super Duty Introduction:
The 'Super Duty' line was introduced for the 1999 model year, differentiating heavier-duty pickups from the F-150. The 2005 model represents the second generation of this dedicated heavy-duty platform.
Production
Assembly Locations:
Primarily manufactured at Ford's Kentucky Truck Plant in Louisville, Kentucky, and Ontario Truck Plant in Oakville, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Segment Dominance:
Ford Super Duty trucks consistently rank high in sales and consumer satisfaction within the heavy-duty pickup segment.