🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2005 Generation Generation Code: TJ Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target Audience: Off-road enthusiasts, Jeep owners seeking DIY repair and maintenance. Competitive Analysis Key Competitors Era: Ford Bronco (earlier generations), Toyota 4Runner, Suzuki Samurai. Key Features Off Road Capability: Renowned for its off-road prowess, solid axles, and available 4x4 systems. Design Philosophy: Iconic, rugged, open-air design with removable doors and top. Manual Usefulness Value Proposition: Essential for owners to maintain, diagnose, and repair their 2005 Jeep Wrangler TJ efficiently and accurately. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair coverage for the 2005 Jeep Wrangler TJ. Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all engine variants. Transmission: Coverage for manual and automatic transmissions, including disassembly, assembly, and component repair. Drivetrain: Front and rear axle, transfer case, differentials, driveshafts, and CV joints. Suspension: Front and rear suspension systems (leaf spring and coil spring), shock absorbers, control arms, steering knuckles. Steering: Steering gear, power steering system, tie rods, drag links, steering column. Brakes: Front and rear brake systems (disc and drum), ABS, parking brake, hydraulic lines, master cylinder. Electrical: Complete electrical schematics, wiring diagrams, lighting, ignition, charging system, starting system, instrument cluster. Body: Body panel repair, doors, windows, seats, interior trim, convertible top mechanisms, exterior trim. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Fuel: Fuel delivery system, fuel tank, fuel pump, fuel injectors, evaporative emissions system. Cooling: Radiator, cooling fan, water pump, thermostat, coolant flow. Exhaust: Exhaust manifolds, catalytic converter, mufflers, pipes. Emission Control: Emission control systems and diagnosis. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic procedures, symptom analysis, fault code interpretation. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Complete engine and transmission rebuild procedures. Replacement: Component removal and installation instructions. Adjustment: Adjustments for various systems, e.g., parking brake, ignition timing (if applicable). Technical Depth Depth Level: Comprehensive from basic maintenance to advanced diagnostics and complete component rebuilds. Diagnostic Tools: References to required diagnostic tools and procedures. Torque Specifications: Extensive listing of torque specifications for all fasteners. Wiring Diagrams: Detailed and accurate wiring diagrams for all vehicle systems. Special Tools: Identification and usage of special service tools. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Quality Description: High-resolution scans of original factory manual pages. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Description: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L Inline 6-cylinder (MPI) Engine Displacement: 3952 cc (241 cubic inches) Bore X Stroke: 98.4 mm x 86.6 mm (3.87 in x 3.41 in) Compression Ratio: 8.8:1 Performance Horsepower Net: 190 hp @ 4600 rpm Torque Net: 235 lb-ft @ 3200 rpm 4Cyl Horsepower: 147 hp @ 5200 rpm 4Cyl Torque: 190 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Code Secondary Engine Option: 2.4L Inline 4-cylinder (MPI) - less common 🔧 Transmission Standard Transmission Type: 6-speed manual (NV3550) Optional Transmission Type: 4-speed automatic (42RLE) Features Transfer Case: NV241OR (Rock-Trac) - standard on Rubicon, optional elsewhere Transfer Case Gear Ratios: 4.0:1 (Rock-Trac), 2.72:1 (Command-Trac - standard) Fluid Specifications Manual Transmission Fluid: NV3550: Mopar Manual Transmission Lubricant or equivalent SAE 75W-90 API GL-3/GL-4 Automatic Transmission Fluid: 42RLE: ATF+4 (Mopar) or equivalent 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) Width Body: 66.4 inches (1687 mm) Height: 71.0 inches (1803 mm) Ground Clearance: 10.5 inches (267 mm) (approx.) Weights Curb Weight: 3,700 - 4,000 lbs (1678 - 1814 kg) (approx., varies by configuration) Gross Vehicle Weight Rating: 4,750 - 4,900 lbs (2154 - 2223 kg) Towing Capacity: 2,000 lbs (907 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star Active Features ABS: Standard Anti-lock Braking System (4-wheel disc on most models) Traction Control: Optional Passive Features Airbags: Driver and passenger front airbags Rollover Protection: Reinforced windshield frame and sport bar 💡 Technology Features Infotainment Audio System: Optional AM/FM stereo with CD player, Sirius Satellite Radio available. Speakers: Typically 4 or 6 speakers, depending on trim level. Driver Assistance Cruise Control: Available Anti Theft: Factory alarm system available. Connectivity Usb Aux Ports: Not standard; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first (severe service) / 5,000 miles or 6 months (normal service). Engine Air Filter: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles. Spark Plugs: Recommend replacement every 100,000 miles (original equipment Champion copper plugs). Transmission Fluid Auto: Change every 30,000-40,000 miles, especially...