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Subaru Legacy 2005 Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2005 Codes Chassis Code: BP/BL Platform: Subaru Front-engine, All-wheel-drive platform 👋 Introduction Market Position Segment: Mid-size Sedan and Wagon Target Audience: Consumers seeking reliable, AWD-equipped vehicles with practical styling and a focus on safety. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Volkswagen Passat Key Features Drivetrain Advantage: Standard Symmetrical All-Wheel Drive (AWD) across most trims, a significant differentiator. Engine Philosophy: Horizontally opposed ('boxer') engines known for their low center of gravity and smooth operation. Design Language: Functional and understated design, with a focus on practicality and durability. Manual Purpose Manual Objective: To provide comprehensive technical information for diagnosis, repair, and maintenance of the 2005 Subaru Legacy. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service for Subaru Legacy 2005 Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams, Specifications Page Count Estimated Page Count: Approximately 2000+ pages (typical for a full factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System Transmission: Manual Transmission (MT), Automatic Transmission (AT), Drivetrain (AWD System), Clutches, Differentials Suspension Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Front Brakes, Rear Brakes, Parking Brake, ABS (Anti-lock Braking System), Brake System Hydraulics Electrical: Body Electrical System, Powertrain Electrical System, Chassis Electrical System, Lighting, Instrumentation, HVAC Controls, Audio System, SRS (Supplemental Restraint System) / Airbags, ECU/ECM Diagnostics and Repair, Wiring Diagrams Body Chassis: Body Construction, Doors, Windows, Roof, Bumpers, Interior Trim, Exterior Trim, Chassis Components HVAC: Heating, Ventilation, Air Conditioning System Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Tune-ups, Belt Replacement, Spark Plug Replacement Repair: Component Removal and Installation, Major Component Overhaul (Engine, Transmission), Suspension Component Replacement, Brake Component Service, Electrical Component Repair Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Fault Finding Procedures, Circuit Diagnosis Specifications: Torque Specifications, Fluid Capacities, Electrical Specifications, Diagnostic Parameters, Component Dimensions Wiring Diagrams: Comprehensive Electrical Schematics for all systems Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics) 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically searchable text for easy keyword finding Print Quality Quality: High resolution, suitable for printing individual pages or sections Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ253 (2.5L SOHC) Engine Type 1: Naturally Aspirated Boxer-4 Displacement 1: 2.5 Liters (2498 cc) Bore X Stroke 1: 99.5 mm x 80.0 mm Compression Ratio 1: 9.7:1 Horsepower 1: 165 hp @ 5600 rpm Torque 1: 166 lb-ft @ 4000 rpm Secondary Engine Engine Code 2: EJ255 (2.5L Turbocharged DOHC - GT models) Engine Type 2: Turbocharged Boxer-4 Displacement 2: 2.5 Liters (2498 cc) Horsepower 2: 210 hp @ 5600 rpm (GT Manual), 206 hp @ 5600 rpm (GT Automatic) Torque 2: 230 lb-ft @ 3600 rpm (GT Manual), 227 lb-ft @ 3600 rpm (GT Automatic) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Recommended Octane Rating: 87 Octane (2.5i), 91 Octane recommended for GT models Ignition System Ignition Type: Distributorless Electronic Ignition (Coil-on-Plug) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (MT) Optional Transmission Type Optional: 4-Speed Automatic Transmission (AT) with Sportshift® Features Drivetrain Configuration: Symmetrical All-Wheel Drive (AWD) standard on all models AWD System Type: Viscous coupling limited-slip center differential (MT) / Electronically controlled multi-plate clutch (AT) Fluid Specifications Manual Transmission Fluid: SAE 75W-90 GL-5 Gear Oil (check manual for specific Subaru specs) Automatic Transmission Fluid: Subaru ATF-HP (or equivalent) 📐 Dimensions Exterior Length: Approx. 187.6 inches (Sedan) / 188.4 inches (Wagon) Width: Approx. 69.7 inches Height: Approx. 57.1 inches (Sedan) / 58.7 inches (Wagon) Wheelbase: Approx. 104.0 inches Ground Clearance: Approx. 5.7 inches Weights Curb Weight: Approx. 3,300 - 3,500 lbs (varies by trim and body style) Cargo Cargo Volume Sedan: Approx. 14.7 cu ft Cargo Volume Wagon: Approx. 37.7 cu ft (rear seats up), 70.7 cu ft (rear seats folded) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Passenger: 5 Stars NHTSA Side Impact Rear Passenger: 4 Stars IIHS Frontal Offset: Good IIHS Side Impact: Good Active Features Active Safety Systems: Vehicle Dynamics Control (VDC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Passive Safety Systems: Front Airbags (Driver and Passenger), Front Side-Impact Airbags, Side-Curtain Airbags (available on some trims), Three-Point Seatbelts with Pretensioners, Crumple Zones 💡 Technology Features Infotainment Infotainment System: Base models featured AM/FM stereo with CD player. Higher trims offered optional CD changer and premium audio systems. Navigation was not widely available. Driver Assistance Driver Assistance Features:...
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Subaru Legacy 2005 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2005
Codes
Chassis Code:
BP/BL
Platform:
Subaru Front-engine, All-wheel-drive platform
👋 Introduction
Market Position
Segment:
Mid-size Sedan and Wagon
Target Audience:
Consumers seeking reliable, AWD-equipped vehicles with practical styling and a focus on safety.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Volkswagen Passat
Key Features
Drivetrain Advantage:
Standard Symmetrical All-Wheel Drive (AWD) across most trims, a significant differentiator.
Engine Philosophy:
Horizontally opposed ('boxer') engines known for their low center of gravity and smooth operation.
Design Language:
Functional and understated design, with a focus on practicality and durability.
Manual Purpose
Manual Objective:
To provide comprehensive technical information for diagnosis, repair, and maintenance of the 2005 Subaru Legacy.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service for Subaru Legacy 2005
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams, Specifications
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for a full factory service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System
Transmission:
Manual Transmission (MT), Automatic Transmission (AT), Drivetrain (AWD System), Clutches, Differentials
Suspension Steering:
Front Suspension, Rear Suspension, Steering System, Wheel Alignment
Brakes:
Front Brakes, Rear Brakes, Parking Brake, ABS (Anti-lock Braking System), Brake System Hydraulics
Electrical:
Body Electrical System, Powertrain Electrical System, Chassis Electrical System, Lighting, Instrumentation, HVAC Controls, Audio System, SRS (Supplemental Restraint System) / Airbags, ECU/ECM Diagnostics and Repair, Wiring Diagrams
Body Chassis:
Body Construction, Doors, Windows, Roof, Bumpers, Interior Trim, Exterior Trim, Chassis Components
HVAC:
Heating, Ventilation, Air Conditioning System
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Tune-ups, Belt Replacement, Spark Plug Replacement
Repair:
Component Removal and Installation, Major Component Overhaul (Engine, Transmission), Suspension Component Replacement, Brake Component Service, Electrical Component Repair
Diagnostics:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Fault Finding Procedures, Circuit Diagnosis
Specifications:
Torque Specifications, Fluid Capacities, Electrical Specifications, Diagnostic Parameters, Component Dimensions
Wiring Diagrams:
Comprehensive Electrical Schematics for all systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable text for easy keyword finding
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253 (2.5L SOHC)
Engine Type 1:
Naturally Aspirated Boxer-4
Displacement 1:
2.5 Liters (2498 cc)
Bore X Stroke 1:
99.5 mm x 80.0 mm
Compression Ratio 1:
9.7:1
Horsepower 1:
165 hp @ 5600 rpm
Torque 1:
166 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
EJ255 (2.5L Turbocharged DOHC - GT models)
Engine Type 2:
Turbocharged Boxer-4
Displacement 2:
2.5 Liters (2498 cc)
Horsepower 2:
210 hp @ 5600 rpm (GT Manual), 206 hp @ 5600 rpm (GT Automatic)
Torque 2:
230 lb-ft @ 3600 rpm (GT Manual), 227 lb-ft @ 3600 rpm (GT Automatic)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane Rating:
87 Octane (2.5i), 91 Octane recommended for GT models
Ignition System
Ignition Type:
Distributorless Electronic Ignition (Coil-on-Plug)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission (MT)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (AT) with Sportshift®
Features
Drivetrain Configuration:
Symmetrical All-Wheel Drive (AWD) standard on all models
AWD System Type:
Viscous coupling limited-slip center differential (MT) / Electronically controlled multi-plate clutch (AT)
Fluid Specifications
Manual Transmission Fluid:
SAE 75W-90 GL-5 Gear Oil (check manual for specific Subaru specs)
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 187.6 inches (Sedan) / 188.4 inches (Wagon)
Width:
Approx. 69.7 inches
Height:
Approx. 57.1 inches (Sedan) / 58.7 inches (Wagon)
Wheelbase:
Approx. 104.0 inches
Ground Clearance:
Approx. 5.7 inches
Weights
Curb Weight:
Approx. 3,300 - 3,500 lbs (varies by trim and body style)
Cargo
Cargo Volume Sedan:
Approx. 14.7 cu ft
Cargo Volume Wagon:
Approx. 37.7 cu ft (rear seats up), 70.7 cu ft (rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Passenger:
4 Stars
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Active Safety Systems:
Vehicle Dynamics Control (VDC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Passive Safety Systems:
Front Airbags (Driver and Passenger), Front Side-Impact Airbags, Side-Curtain Airbags (available on some trims), Three-Point Seatbelts with Pretensioners, Crumple Zones
💡 Technology Features
Infotainment
Infotainment System:
Base models featured AM/FM stereo with CD player. Higher trims offered optional CD changer and premium audio systems. Navigation was not widely available.
Driver Assistance
Driver Assistance Features:
ABS, Traction Control, Vehicle Dynamics Control (standard on some trims, optional on others).
Connectivity
Connectivity Features:
Auxiliary audio input jacks became more common. Bluetooth integration was not standard on this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (whichever comes first), or 7,500 miles/12 months with synthetic oil (check owner's manual for specific recommendations).
Engine Air Filter:
Replace every 15,000 - 30,000 miles or as needed.
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or annually.
Spark Plugs:
Iridium-tipped spark plugs typically have a service interval of 60,000 - 100,000 miles.
Timing Belt Or Chain:
This generation (EJ253/EJ255) uses a timing belt. Recommended replacement interval is typically 105,000 miles or 7 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic recommended for optimal performance and protection)
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change (for 2.5L engines)
Coolant Type:
Subaru Super Coolant (Blue) or a compatible silicate-free, long-life antifreeze/coolant.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or DEXRON-III (check manual for specific Subaru recommendations)
Known Issues
Head Gaskets:
While less prevalent than on earlier EJ engines, head gasket leaks can still occur, particularly on turbocharged models under high stress. The manual will detail inspection and replacement procedures.
Oil Consumption:
Some EJ engines can exhibit increased oil consumption with age; regular checks are advised. Manual covers oil consumption diagnosis.
Catalytic Converter:
Premature failure of catalytic converters can occur due to various engine issues. Manual provides diagnosis for exhaust system.
Wheel Bearings:
Front wheel bearings are a common wear item that may require replacement. Manual covers bearing replacement procedures.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1917 as Fuji Heavy Industries, changed name to Subaru Corporation in 2017. 'Subaru' is the Japanese name for the Pleiades star cluster.
Model Evolution
Model Introduction:
The Subaru Legacy was first introduced in 1989 as a replacement for the Subaru Leone.
Fifth Generation Intro:
The 2005 model year marked the introduction of the fifth generation Legacy (chassis code BP/BL), which ran from 2003 to 2009 in most markets (later in North America).
Design Changes 2005:
While the 2005 model continued the fourth-generation platform, it received minor styling updates and feature enhancements compared to earlier models in its generation.
Production
Production Location:
Primarily manufactured in Japan (Gunma Plant).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick History:
The Legacy platform generally received good safety ratings from IIHS and NHTSA during its generation.
Ratings
Consumer Reports Reliability History:
Consumer Reports ratings for this era of Legacy varied, with some model years showing average to below-average reliability, often citing issues with the AWD system and minor electrical components. The manual is crucial for addressing specific potential issues.
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