Porsche Boxster 987 2005 to 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: Boxster Chassis Code: 987 Generation Generation Name: 987 Codes Model Years Covered: 2005, 2006, 2007, 2008 👋 Introduction Market Position Vehicle Segment: Mid-engine two-seater sports car. Target Audience: Enthusiasts seeking accessible Porsche performance and handling, DIY mechanics. Competitive Analysis Key Competitors: Chevrolet Corvette C6, BMW Z4 E85/E86, Audi TT Mk2, Mercedes-Benz SLK R171. Key Features Handling Dynamics: Renowned for its exceptional handling balance, precise steering, and driver-focused cockpit. Convertible Experience: Offers an exhilarating open-top driving experience with a well-engineered soft-top. Brand Prestige: Access to the esteemed Porsche brand heritage and engineering. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Distribution Method: Digital Download Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive Porsche service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed repair procedures, component identification, torque specifications, timing procedures for Boxster 987 models. Engine Management: Diagnostic trouble codes (DTCs), sensor data interpretation, fuel injection strategy, ignition timing control, ECU functions. Transmission Manual: Repair and overhaul procedures for the manual gearbox, clutch system, shift mechanism. Transmission Automatic: Detailed information on the Tiptronic S automatic transmission, including diagnosis, repair, and fluid specifications. Suspension Steering: Front and rear suspension component replacement, alignment specifications, power steering system service. Braking System: Brake pad and rotor replacement, caliper service, brake fluid bleeding, ABS system diagnostics and repair. Electrical System: Wiring diagrams for all vehicle systems, component locations, troubleshooting guides for electrical faults. Body And Interior: Body panel removal and installation, interior trim repair, convertible top mechanism service and adjustment. Climate Control HVAC: Diagnosis and repair of air conditioning and heating systems, component replacement, refrigerant handling. Comfort And Convenience: Power windows, mirrors, seats, central locking system, keyless entry system troubleshooting. Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms, alarm system. Procedures Included Preventive Maintenance: Detailed guide for scheduled maintenance tasks, oil changes, filter replacements, fluid checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, including symptom analysis and fault code interpretation. Component Removal Installation: Comprehensive instructions for removing and reinstalling virtually all mechanical and electrical components. Rebuild Procedures: Detailed instructions for rebuilding major assemblies such as engines and transmissions. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent damage. Special Tools: Identification and usage instructions for specialized tools required for certain repair procedures. Technical Depth Depth Of Information: Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls and complex electrical diagnostics. Diagnostic Capability: Advanced diagnostic strategies, including the use of Porsche-specific diagnostic equipment (e.g., PIWIS), although the manual focuses on procedures achievable with common tools and knowledge. System Integration: Explains how different vehicle systems interact, crucial for complex troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Printable: Printable pages for workshop use. Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Description: N/A (Digital PDF format, no physical binding) Paper Type Paper Description: N/A (Digital PDF format, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Code Base: M97.20 (for 2.7L) and M97.21 (for 3.2L) Engine Configuration: Mid-mounted, naturally aspirated, flat-six (Boxer) engine. Displacement Standard: 2.7 liters (2687 cc) Displacement Optional: 3.2 liters (3182 cc) - Boxster S models Performance Horsepower Standard: 245 hp @ 6500 rpm (2.7L) Horsepower Optional: 280 hp @ 6200 rpm (3.2L S) Torque Standard: 270 Nm (199 lb-ft) @ 4700 rpm (2.7L) Torque Optional: 320 Nm (236 lb-ft) @ 4700 rpm (3.2L S) Fuel System Fuel Injection: Sequential multi-point fuel injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher) Emission Control: Catalytic converter, oxygen sensors, secondary air injection (depending on market). 🔧 Transmission Standard Gearbox Manual: 6-speed manual transmission (G87/00, G87/01) Optional Gearbox Automatic: 5-speed Tiptronic S automatic transmission (A97/00, A97/01) Features Clutch Type: Dry single-plate clutch (manual transmission) Transmission Fluid Manual: Porsche GL-4 SAE 75W-90 (e.g., Pentosin Gear Oil FF Plus) Transmission Fluid Automatic: Porsche ATF JWS 3309 (e.g., Mobil ATF 3309) - critical for Tiptronic S operation. Differential Type: Limited Slip Differential (LSD) available as an option on some models. 📐 Dimensions Exterior Length: Approx. 4375 mm (172.2 inches) Width: Approx. 1775 mm (69.9 inches) Height: Approx. 1295 mm (51.0 inches) Wheelbase: Approx. 2415 mm (95.1 inches) Interior Seating Capacity: 2 Cargo Front Trunk Capacity: Approx. 150 liters (5.3 cu ft) Rear Trunk Capacity: Approx. 280 liters (9.9 cu ft) Weights Curb Weight Standard: Approx. 1350 kg (2976 lbs) (2.7L Manual) Curb Weight Optional: Approx. 1395 kg (3075 lbs) (3.2L S Manual) Wheel Bolt Pattern: 5x130 mm Wheel Offset Front: ET55 Wheel Offset Rear: ET45 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (for the generation) IIHS Side Impact: Good (for the generation) Active Features Traction Control: Porsche Stability Management (PSM)...
Step-by-step diagnostic procedures for common and uncommon issues, including symptom analysis and fault code interpretation.
Component Removal Installation:
Comprehensive instructions for removing and reinstalling virtually all mechanical and electrical components.
Rebuild Procedures:
Detailed instructions for rebuilding major assemblies such as engines and transmissions.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Special Tools:
Identification and usage instructions for specialized tools required for certain repair procedures.
Technical Depth
Depth Of Information:
Covers everything from basic fluid changes and inspections to complete engine and transmission overhauls and complex electrical diagnostics.
Diagnostic Capability:
Advanced diagnostic strategies, including the use of Porsche-specific diagnostic equipment (e.g., PIWIS), although the manual focuses on procedures achievable with common tools and knowledge.
System Integration:
Explains how different vehicle systems interact, crucial for complex troubleshooting.
Porsche ATF JWS 3309 (e.g., Mobil ATF 3309) - critical for Tiptronic S operation.
Differential Type:
Limited Slip Differential (LSD) available as an option on some models.
📐 Dimensions
Exterior
Length:
Approx. 4375 mm (172.2 inches)
Width:
Approx. 1775 mm (69.9 inches)
Height:
Approx. 1295 mm (51.0 inches)
Wheelbase:
Approx. 2415 mm (95.1 inches)
Interior
Seating Capacity:
2
Cargo
Front Trunk Capacity:
Approx. 150 liters (5.3 cu ft)
Rear Trunk Capacity:
Approx. 280 liters (9.9 cu ft)
Weights
Curb Weight Standard:
Approx. 1350 kg (2976 lbs) (2.7L Manual)
Curb Weight Optional:
Approx. 1395 kg (3075 lbs) (3.2L S Manual)
Wheel Bolt Pattern:
5x130 mm
Wheel Offset Front:
ET55
Wheel Offset Rear:
ET45
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (for the generation)
IIHS Side Impact:
Good (for the generation)
Active Features
Traction Control:
Porsche Stability Management (PSM) standard, including Traction Control (TC) and stability enhancement.
Braking Assist:
Anti-lock Braking System (ABS) standard.
Electronic Brakeforce Distribution:
Electronic Brake-force Distribution (EBD) integrated with ABS.
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (head/thorax).
Roll Protection:
Integrated roll-over protection bars behind the headrests.
Seat Belts:
Pretensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Head Unit:
PCM (Porsche Communication Management) optional system with navigation, CD player, and auxiliary input.
Audio System:
Standard sound system, optional Bose Surround Sound system.
Driver Assistance
Parking Sensors:
ParkAssist (rear parking sensors) available as an option.
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Optional Bluetooth hands-free telephone module.
Cd Changer:
Optional CD changer for PCM.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or annually, whichever comes first. Check manual for specific conditions.
Major Service Interval:
Significant services often recommended around 30,000, 60,000, and 100,000 miles, including spark plug replacement, belt inspection/replacement, coolant flush.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-40 (e.g., Mobil 1) meeting Porsche A40 specification.
Coolant Type:
Porsche Coolant Additive (G48) with distilled water (50/50 mix).
Brake Fluid Type:
DOT 4 Plus (e.g., Pentosin DOT 4 LV)
Known Issues
Intermediate Shaft Bearing Ims:
While less prone than earlier models, the IMS bearing failure risk exists; early detection or preventative measures are discussed in detailed forums, though the manual focuses on diagnosis and repair of existing issues.
Oil Seals:
Rear main seal and intermediate shaft seal leaks can occur.
Convertible Top Mechanism:
Actuator failure or hydraulic leaks can affect convertible top operation.
Radiator Leaks:
Radiator side tanks can develop leaks over time.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Built upon Porsche's storied history of producing driver-focused sports cars with exceptional engineering and performance.
Model Evolution
987 Introduction:
The 987 generation replaced the 986 Boxster, introducing a more refined design, improved interior quality, and enhanced performance and technology.
Facelift Mid Cycle:
A significant facelift occurred for the 2009 model year, introducing direct injection engines and styling updates, making the 2005-2008 models the pre-facelift iteration.
Production
Manufacturing Location:
Valmet Automotive plant in Uusikaupunki, Finland (assembled for Porsche).
Production Years 987:
2004-2012 (with 2009+ being the facelifted 987.2 generation)
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Often featured on Car and Driver's 10Best lists in its early years for its performance and value proposition within the Porsche lineup.
Overall Reputation:
Highly regarded for its driving dynamics, build quality, and as an accessible entry into Porsche ownership.