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BMW 3 335i 335xi 2006 2007 2008 2009 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible) Generation Generation Name: E90 Generation Generation Years: 2006-2013 Codes Model Designations: 335i, 335xi 👋 Introduction Market Position Segment: Sport Sedan/Coupe/Convertible, Premium Mid-Size Target Audience: Enthusiast drivers seeking performance, luxury, and advanced technology. Competitive Analysis Key Rivals: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Engine Technology: Twin-turbocharged inline-six engine (N54/N55), Direct Injection, Valvetronic, VANOS Driving Dynamics: Rear-biased weight distribution, sophisticated suspension tuning, optional xDrive AWD. Interior Quality: Premium materials, driver-focused cockpit, advanced iDrive infotainment system. 📋 Manual Details Coverage Areas Covered Model Years: 2006, 2007, 2008, 2009, 2010 Covered Body Styles: Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93) Covered Drivetrains: Rear-Wheel Drive (RWD), xDrive All-Wheel Drive (AWD) Page Count Total Pages: 2524 Manual Type Manual Classification: Workshop Service Manual / Repair Manual Language Primary Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing, seals, gaskets, lubrication system Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, DME (Digital Motor Electronics) Transmission: Manual (Getrag GS6-37BZ, GS6-17BG) and Automatic (ZF 6HP19, 6HP26, 6HP28) RWD/xDrive variants, fluid service, rebuild procedures Drivetrain: Driveshafts, differentials (rear and front for xDrive), CV joints, transfer case (xDrive) Suspension: Front and rear suspension components, struts, shocks, control arms, sway bars, bushings, alignment specifications Brakes: Hydraulic system, ABS, DSC (Dynamic Stability Control), EBD, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake Steering: Power steering system (hydraulic), steering rack, tie rods, steering column, alignment Electrical System: Battery, charging system, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis components, welding, structural repair (limited in typical PDF manuals) Climate Control: HVAC system, refrigerant handling, blower motor, evaporator, heater core, climate control unit Comfort And Convenience: Power windows, power locks, mirrors, seats, sunroof, keyless entry, central locking Safety Systems: Airbags (SRS), seat belts, pre-tensioners, related sensors and control modules Infotainment And Navigation: Radio, CD player, iDrive system (CCC or CIC depending on year), display, speakers, antenna (basic troubleshooting and component identification) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, common failure analysis Repair And Rebuild: Component removal and installation, internal engine/transmission repair (where applicable), brake caliper overhaul, suspension component replacement Diagnostics: Use of diagnostic tools (e.g., ISTA/D, DIS), reading live data, actuator tests, component coding Replacements: Replacement of all major and minor components, sensors, actuators, modules, and accessories Adjustments: Wheel alignment, belt tensioning, idle speed adjustments (where applicable) Technical Depth Depth Of Coverage: Comprehensive from basic fluid services to in-depth engine and transmission overhauls, including electrical system diagnostics. Diagnostic Tools: Mentions procedures requiring BMW proprietary diagnostic equipment (ISTA/D, ISTA/P) for certain electronic modules and coding. Wiring Diagrams: Detailed electrical wiring diagrams for all systems, crucial for electrical troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Typically yes, for electronically generated PDF manuals. Print Quality Image Resolution: High resolution, suitable for printing diagrams and illustrations. Binding Type Digital Format: N/A (Digital PDF) Paper Type Digital Format: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: N54B30 Engine Type: 3.0L Twin-Turbocharged Inline-6 (N54) Cylinder Block Material: Aluminum Cylinder Head Material: Aluminum Bore X Stroke: 82.0 mm x 94.6 mm Compression Ratio: 10.2:1 Performance Horsepower 335I: 300 hp @ 5800 rpm Torque 335I: 300 lb-ft @ 1300-5000 rpm Horsepower 335Xi: 300 hp @ 5800 rpm Torque 335Xi: 300 lb-ft @ 1300-5000 rpm Fuel System Fuel Delivery: High-pressure direct injection (piezo injectors), Twin-turbochargers Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Emissions Control: Catalytic converters, Oxygen sensors, Secondary air injection system (early models) 🔧 Transmission Standard Transmission Type 335I: 6-speed Manual (Getrag GS6-37BZ) Transmission Type 335Xi: 6-speed Manual (Getrag GS6-17BG with xDrive interface) Optional Transmission Type 335I: 6-speed Automatic (ZF 6HP19, later 6HP26 with Steptronic) Transmission Type 335Xi: 6-speed Automatic (ZF 6HP26 with xDrive interface) Features Automatic Transmission Features: Steptronic manual shifting mode, adaptive shift logic. Manual Transmission Features: Close-ratio gearing, dual-mass flywheel. Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent API GL-4/GL-5 specification) Automatic Transmission Fluid: ZF Lifeguardfluid 6 (or equivalent ATF specifications like Mercon SP, Dexron VI) 📐 Dimensions Exterior Length E90: 180.6 inches Width E90: 70.2 inches Height E90: 56.7 inches Wheelbase E90: 108.7 inches Length E92: 181.8 inches Width E92: 70.2 inches Height E92: 55.7 inches Wheelbase E92: 108.7 inches Cargo Trunk Capacity E90: 15.0 cu ft Weights Curb Weight 335I Manual: ~3605 lbs Curb Weight 335Xi Manual: ~3748 lbs Wheel Bolt Pattern: 5x120mm Center Bore: 72.6 mm 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating E90: 5-Star IIHS Front Offset Crash Test Rating E90: Good Active Features Standard Active Safety:...
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Tags: 2006 2007 2008 2009 2010 3 335i 335xi BMW Car Cars Misc
BMW 3 335i 335xi 2006 2007 2008 2009 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)
Generation
Generation Name:
E90 Generation
Generation Years:
2006-2013
Codes
Model Designations:
335i, 335xi
👋 Introduction
Market Position
Segment:
Sport Sedan/Coupe/Convertible, Premium Mid-Size
Target Audience:
Enthusiast drivers seeking performance, luxury, and advanced technology.
Competitive Analysis
Key Rivals:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37
Key Features
Engine Technology:
Twin-turbocharged inline-six engine (N54/N55), Direct Injection, Valvetronic, VANOS
Driving Dynamics:
Rear-biased weight distribution, sophisticated suspension tuning, optional xDrive AWD.
Interior Quality:
Premium materials, driver-focused cockpit, advanced iDrive infotainment system.
📋 Manual Details
Coverage Areas
Covered Model Years:
2006, 2007, 2008, 2009, 2010
Covered Body Styles:
Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93)
Covered Drivetrains:
Rear-Wheel Drive (RWD), xDrive All-Wheel Drive (AWD)
Page Count
Total Pages:
2524
Manual Type
Manual Classification:
Workshop Service Manual / Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, timing, seals, gaskets, lubrication system
Engine Management:
Fuel injection, ignition system, emissions control, sensors, actuators, DME (Digital Motor Electronics)
Transmission:
Manual (Getrag GS6-37BZ, GS6-17BG) and Automatic (ZF 6HP19, 6HP26, 6HP28) RWD/xDrive variants, fluid service, rebuild procedures
Drivetrain:
Driveshafts, differentials (rear and front for xDrive), CV joints, transfer case (xDrive)
Suspension:
Front and rear suspension components, struts, shocks, control arms, sway bars, bushings, alignment specifications
Brakes:
Hydraulic system, ABS, DSC (Dynamic Stability Control), EBD, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake
Steering:
Power steering system (hydraulic), steering rack, tie rods, steering column, alignment
Electrical System:
Battery, charging system, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis components, welding, structural repair (limited in typical PDF manuals)
Climate Control:
HVAC system, refrigerant handling, blower motor, evaporator, heater core, climate control unit
Comfort And Convenience:
Power windows, power locks, mirrors, seats, sunroof, keyless entry, central locking
Safety Systems:
Airbags (SRS), seat belts, pre-tensioners, related sensors and control modules
Infotainment And Navigation:
Radio, CD player, iDrive system (CCC or CIC depending on year), display, speakers, antenna (basic troubleshooting and component identification)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, common failure analysis
Repair And Rebuild:
Component removal and installation, internal engine/transmission repair (where applicable), brake caliper overhaul, suspension component replacement
Diagnostics:
Use of diagnostic tools (e.g., ISTA/D, DIS), reading live data, actuator tests, component coding
Replacements:
Replacement of all major and minor components, sensors, actuators, modules, and accessories
Adjustments:
Wheel alignment, belt tensioning, idle speed adjustments (where applicable)
Technical Depth
Depth Of Coverage:
Comprehensive from basic fluid services to in-depth engine and transmission overhauls, including electrical system diagnostics.
Diagnostic Tools:
Mentions procedures requiring BMW proprietary diagnostic equipment (ISTA/D, ISTA/P) for certain electronic modules and coding.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes, for electronically generated PDF manuals.
Print Quality
Image Resolution:
High resolution, suitable for printing diagrams and illustrations.
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N54B30
Engine Type:
3.0L Twin-Turbocharged Inline-6 (N54)
Cylinder Block Material:
Aluminum
Cylinder Head Material:
Aluminum
Bore X Stroke:
82.0 mm x 94.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower 335I:
300 hp @ 5800 rpm
Torque 335I:
300 lb-ft @ 1300-5000 rpm
Horsepower 335Xi:
300 hp @ 5800 rpm
Torque 335Xi:
300 lb-ft @ 1300-5000 rpm
Fuel System
Fuel Delivery:
High-pressure direct injection (piezo injectors), Twin-turbochargers
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Emissions Control:
Catalytic converters, Oxygen sensors, Secondary air injection system (early models)
🔧 Transmission
Standard
Transmission Type 335I:
6-speed Manual (Getrag GS6-37BZ)
Transmission Type 335Xi:
6-speed Manual (Getrag GS6-17BG with xDrive interface)
Optional
Transmission Type 335I:
6-speed Automatic (ZF 6HP19, later 6HP26 with Steptronic)
Transmission Type 335Xi:
6-speed Automatic (ZF 6HP26 with xDrive interface)
Features
Automatic Transmission Features:
Steptronic manual shifting mode, adaptive shift logic.
Manual Transmission Features:
Close-ratio gearing, dual-mass flywheel.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent API GL-4/GL-5 specification)
Automatic Transmission Fluid:
ZF Lifeguardfluid 6 (or equivalent ATF specifications like Mercon SP, Dexron VI)
📐 Dimensions
Exterior
Length E90:
180.6 inches
Width E90:
70.2 inches
Height E90:
56.7 inches
Wheelbase E90:
108.7 inches
Length E92:
181.8 inches
Width E92:
70.2 inches
Height E92:
55.7 inches
Wheelbase E92:
108.7 inches
Cargo
Trunk Capacity E90:
15.0 cu ft
Weights
Curb Weight 335I Manual:
~3605 lbs
Curb Weight 335Xi Manual:
~3748 lbs
Wheel Bolt Pattern:
5x120mm
Center Bore:
72.6 mm
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating E90:
5-Star
IIHS Front Offset Crash Test Rating E90:
Good
Active Features
Standard Active Safety:
ABS, DSC (Dynamic Stability Control), Traction Control, EBD (Electronic Brake-force Distribution), Brake Assist
Optional Active Safety:
Active Steering (on some models)
Passive Features
Standard Passive Safety:
Front airbags, front side-impact airbags, front and rear head protection system (air curtains), front seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
iDrive system (CCC or CIC), featuring a central LCD display, rotary controller, and various audio/communication functions.
Navigation System:
Optional Professional Navigation System with map updates (DVD or HDD based).
Driver Assistance
Stability Control:
Advanced Dynamic Stability Control (DSC) integrating ABS, Traction Control, and Cornering Brake Control.
Parking Assistance:
Optional Park Distance Control (PDC) sensors (front and rear).
Connectivity
Bluetooth Connectivity:
Optional Bluetooth hands-free interface for phone calls.
Usb Aux Input:
Optional USB/Auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Oil Service Interval (Condition Based Service - CBS), typically every 10,000-15,000 miles or 12-24 months, whichever comes first.
Engine Air Filter:
Every 30,000 - 60,000 miles or as indicated by CBS.
Cabin Air Filter:
Every 15,000 - 30,000 miles or as indicated by CBS.
Spark Plugs:
Typically every 60,000 miles for N54/N55 engines.
Brake Fluid:
Every 2 years, regardless of mileage.
Coolant:
Initial fill is long-life; replacement typically every 4-5 years or 100,000 miles.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48 or equivalent)
Power Steering Fluid:
Pentosin CHF 11S or equivalent (specific to hydraulic systems).
Known Issues
Turbocharger Failures:
Early N54 models (pre-2009) prone to turbo wastegate rattle and premature failure due to design. High-pressure fuel pump (HPFP) failures are also common in early N54s, leading to misfires and stalling.
Ignition Coils And Spark Plugs:
Can fail prematurely, causing rough running and misfires.
Oil Gaskets And Seals:
Valve cover gasket, oil pan gasket, and oil filter housing gasket are known to leak over time.
Water Pump And Thermostat:
Electric water pump failures can cause overheating. Thermostat failures can lead to temperature regulation issues.
Vacuum Lines And Boost Leaks:
Cracked or disconnected vacuum lines can affect boost pressure and engine performance.
Power Steering Pump:
Can develop leaks or fail, leading to loss of power steering assist.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Renowned for performance ('The Ultimate Driving Machine'), engineering excellence, and luxury.
Model Evolution
E90 Introduction:
Introduced in 2006 as the successor to the E46 generation, marking a significant technological advancement.
N54 Engine Introduction:
The N54 twin-turbocharged engine was a performance benchmark for the segment upon its release.
Mid-Cycle Refresh:
LCI (Life Cycle Impulse) updates occurred during this generation, with minor cosmetic and technological changes.
Production
Manufacturing Locations:
Mainly Dingolfing and Regensburg, Germany; also Spartanburg, USA (for certain models/years).
🏆 Awards & Recognition
Recognitions
Ward'S 10 Best Engines:
The N54 engine was frequently recognized on Ward's 10 Best Engines list during its production.
Car And Driver 10Best:
The BMW 3 Series (E90 generation) was a multiple recipient of Car and Driver's 10Best awards, highlighting its performance and value.
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