Aprilia Tuono 1000 Motorcycle Complete Workshop Service Repair Manual 2006 2007 2008 2009
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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: R / Factory (implied by general workshop manual coverage) Engine Type: V-Twin, Four-Stroke Generation Generation Identifier: Second Generation (Facelifted/Revised from original Tuono) Codes Chassis Code: RP (common for Tuono 1000 R) 👋 Introduction Market Position Category: High-performance naked sportbike Target Audience: Enthusiast riders seeking maximum performance and engaging riding experience, requiring detailed service information. Competitive Analysis Competitors: Ducati Monster, Triumph Speed Triple, Yamaha FZ1, Suzuki GSX-S1000 (later models). Key Features Engine Performance: Powerful V-Twin engine derived from the RSV Mille superbike, offering strong torque and exhilarating acceleration. Handling Chassis: Stiff aluminum frame, sophisticated suspension (often Öhlins on Factory models), and powerful Brembo brakes provide exceptional handling and feedback. Design Ergonomics: Naked styling with aggressive ergonomics, comfortable for spirited riding and everyday use compared to its faired sibling. Value Proposition Manual Value: Essential for owners to maintain the performance and longevity of this high-strung Italian motorcycle. 📋 Manual Details Coverage Areas Engine: Comprehensive Transmission: Comprehensive Chassis: Comprehensive Electrical System: Comprehensive Bodywork And Trim: Comprehensive Suspension: Comprehensive Brakes: Comprehensive Fuel System: Comprehensive Cooling System: Comprehensive Exhaust System: Comprehensive Wheels And Tires: Comprehensive Troubleshooting: Comprehensive Maintenance Schedules: Comprehensive Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, inspection, rebuild procedures for V60 Rotax engine (1000cc). Engine Management: Fuel injection system (Weber Marelli), ignition system, sensors, ECU diagnostics, and component testing. Transmission Drivetrain: Clutch operation and replacement, gearbox disassembly, inspection, and reassembly, final drive chain and sprockets. Braking System: Brake fluid replacement, caliper service, master cylinder overhaul, disc inspection, ABS system (if equipped). Suspension Steering: Front fork (Showa/Öhlins depending on variant) disassembly, service, and adjustment; rear shock absorber service; steering head bearing maintenance. Electrical Lighting: Wiring diagrams, starter system, charging system (stator, regulator/rectifier), lighting circuits, battery maintenance, dashboard and instrument cluster diagnostics. Cooling System: Radiator service, fan operation, coolant replacement, thermostat testing, water pump maintenance. Exhaust System: Catalytic converter inspection, muffler service, exhaust pipe sealing. Fuel System: Fuel tank removal/installation, fuel pump operation, fuel filter replacement, fuel line inspection. Bodywork Faring: Fairing panel removal and installation, seat service, luggage options (if applicable). Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, chain lubrication and adjustment, brake pad inspection. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation. Major Engine Repairs: Top-end rebuilds (cylinder heads, valves), bottom-end rebuilds (crankshaft, connecting rods, pistons), timing system service. Transmission Overhaul: Complete gearbox rebuild, including gear selection mechanism and clutch components. Electrical Component Replacement: Alternator stator replacement, regulator/rectifier replacement, starter motor service, battery replacement procedure. Suspension Tuning: Front fork internal service, rear shock adjustment procedures, steering damper setup (if applicable). Brake System Overhaul: Full brake system bleeding, caliper piston service, master cylinder seal replacement. Wiring Diagram Interpretation: Detailed wiring schematics for all electrical systems. Wheel Bearing Service: Front and rear wheel bearing replacement. Torque Specifications: Comprehensive list of all critical torque values for fasteners. Technical Depth Depth: Complete workshop level, covering routine maintenance to full engine and component rebuilds. Diagnostic Capability: Detailed diagnostic trees and procedures for electrical and mechanical faults. Special Tools: Identification and usage of specialized tools required for certain procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content Resolution: High-resolution, suitable for printing Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: V60 Rotax Displacement: 997.6 cc Bore X Stroke: 97 mm x 68 mm Configuration: Longitudinal V-Twin, 60-degree cylinder angle Valve Train: DOHC, 4 valves per cylinder, chain-driven cams Cooling System: Liquid-cooled Compression Ratio: 11.3:1 Performance Horsepower: Approx. 130 hp @ 9,500 rpm Torque: Approx. 70 lb-ft @ 7,200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli) with dual injectors per cylinder Fuel Type: Unleaded gasoline, 95-98 RON Ignition System: Electronic ignition, twin spark plugs per cylinder 🔧 Transmission Standard Type: 6-speed manual transmission Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain drive Features Gear Ratios: Specific ratios provided in manual Clutch Fluid Spec: DOT 4 brake fluid Transmission Oil Capacity: Approx. 1.5 liters (check manual for exact spec) Transmission Oil Type: SAE 10W-50 or SAE 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 certified motorcycle oil 📐 Dimensions Exterior Length: Approx. 2,060 mm Width: Approx. 790 mm Height: Approx. 1,120 mm Wheelbase: Approx. 1,410 mm Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 215 kg (with fluids) Fuel Tank Capacity: 18 liters 🛡️ Safety Features Ratings ABS: Optional on some models/markets Active Features Braking System: Radial-mount Brembo calipers, dual 320mm front discs, 220mm rear disc. Suspension Adjustment: Adjustable front forks and rear shock for rider preference and conditions. Passive Features...
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