🏷️ Basic Information Identification Make: Yamaha Model: YFM700R Raptor Model Nickname: Raptor 700 Product Type: Service Manual Codes Vehicle Years: 2006, 2007, 2008, 2009 👋 Introduction Market Position Category: High-performance sport ATV Target Audience: Enthusiasts, recreational riders, off-road racers Competitive Analysis Key Competitors: Suzuki LT-R450, Honda TRX450R Key Features Engine Size: Large displacement sport ATV engine Performance Focus: Emphasis on power, handling, and rider control Efi System: Advanced electronic fuel injection for optimal performance and throttle response 📋 Manual Details Coverage Areas Primary Coverage: Yamaha YFM700R Raptor models Specific Years Covered: 2006, 2007, 2008, 2009 Page Count Total Pages: 400 Manual Type Type: Workshop Service Manual Purpose: Repair, maintenance, diagnostics, and overhaul Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, inspection, and reassembly, including cylinder head, piston, crankshaft, connecting rods, valve train, timing. Engine Management: Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics, and troubleshooting. Transmission Drivetrain: Clutch operation, gearbox inspection and repair, final drive, chain and sprockets, driveshaft. Suspension: Front and rear suspension systems, shocks, springs, linkage, adjustments, and overhaul. Brakes: Hydraulic brake system, front and rear calipers, master cylinders, brake lines, pads, rotors, bleeding procedures. Electrical System: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, switches, wiring diagrams, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, fuel lines, EFI controller. Cooling System: Radiator, fan, water pump, hoses, thermostat, coolant specifications. Chassis Frame: Frame inspection, steering system, bearings, hubs, wheels. Body Panels: Removal, installation, and service of plastic body panels, fenders, and seat. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, valve clearance checks, chain adjustments, and general inspections. Troubleshooting: Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues. Repair Procedures: Step-by-step instructions for all major and minor repair tasks, including torque specifications and special tool requirements. Disassembly Reassembly: Complete guides for taking apart and putting back together all major components. Technical Adjustments: Guidance on carburetor (if applicable for earlier models, though Raptor 700 is EFI), ignition timing, suspension settings, and cable adjustments. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine rebuilds and complex electrical diagnostics. Diagnostic Focus: In-depth focus on EFI system diagnostics, including fault codes, sensor testing, and injector servicing. Special Tools: Lists and descriptions of Yamaha-specific tools required for certain procedures. 📊 Manual Specifications File Format Format: PDF Searchable: Typically yes, depending on original scanning quality Print Quality Quality: High resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, four-valve Displacement: 686 cc (41.86 cu. in.) Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.0:1 Performance Horsepower: Approx. 53-54 HP (at crank, model dependent) Torque: Approx. 44-45 lb-ft (at crank, model dependent) Fuel System Fuel Delivery: Mikuni 44mm throttle body, EFI Fuel Type: Unleaded gasoline, 91 octane (or higher) recommended Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40, API SG or higher, JASO MA) Oil Capacity: Approx. 2.2 L (2.3 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, wet multi-disc clutch Optional Optional Features: N/A (Single configuration) Features Reverse: Yes (Shaft-driven, single reverse gear) Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 1845 mm (72.6 in) Width: Approx. 1265 mm (49.8 in) Height: Approx. 1045 mm (41.1 in) Wheelbase: Approx. 1280 mm (50.4 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Dry Weight: Approx. 198 kg (437 lbs) Curb Weight: Not explicitly stated, typically higher than dry weight Fuel Capacity: 9.8 L (2.6 US gal) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA requirements Active Features Braking System: Hydraulic disc brakes front and rear Throttle Limiter: Adjustable thumb throttle for beginners (often an accessory or user-adjustable) Passive Features Chassis Design: Steel frame with optimized weight distribution for stability Tires: Aggressive tread pattern for off-road traction 💡 Technology Features Infotainment Dashboard Display: Digital LCD meter with speedometer, odometer, trip meter, clock, and indicator lights. Driver Assistance Efi System: Electronic Fuel Injection provides precise fuel and air mixture control for optimal power delivery and efficiency. Connectivity Diagnostic Port: OBD-II type diagnostic port for electronic fault code retrieval and analysis (covered in manual). 🔧 Maintenance Service Intervals Engine Oil Change: Every 50-100 operating hours or annually, whichever comes first (refer to manual for exact schedule) Oil Filter Replacement: With every oil change Air Filter Cleaning Inspection: Every 20-40 operating hours, or more frequently in dusty conditions Valve Clearance Check: Initial check at 250 miles (400 km), then every 1500 miles (2400 km) or annually. Chain Lubrication Adjustment: Every 20-40 operating hours, or more frequently as needed Fluid Specifications Engine Oil Spec: Yamalube 4...