Harley Davidson Softail 2006 2007 Repair Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Model Years Covered: 2006, 2007 Engine Family: Twin Cam 96 Codes Engine Code: N/A (Specific engine variants covered in manual) Chassis Codes: FLST (Heritage Softail), FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), FLSTN (Softail Deluxe), FXST (Standard Softail), FXSTB (Night Train), FXSTC (Custom Softail) 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Harley-Davidson Softail owners, independent mechanics, service technicians Competitive Analysis Competitors Segment: Cruiser motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), Honda (Shadow series), Yamaha (V-Star series), Kawasaki (Vulcan series), Suzuki (Boulevard series). Key Features Vehicle Platform: Iconic Softail chassis design, known for its hidden rear suspension for a hardtail look. Engine Philosophy: Harley-Davidson's V-Twin 'rumble' and torque delivery, refined for the Twin Cam era. Key Features Manual Utility: Essential for maintaining, repairing, and troubleshooting the 2006-2007 Softail models. Value Proposition: Provides in-depth technical information to save on costly dealership service fees and empower owners with self-sufficiency. 📋 Manual Details Coverage Areas Primary Coverage: All Softail Models 2006-2007 Engine Coverage: Twin Cam 96 V-Twin Engine Transmission Coverage: 6-Speed Cruise Drive Transmission Page Count Estimated Page Count: Approximately 800-1000 pages (typical for this era of Harley manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Twin Cam 96), Fuel System (EFI), Ignition System, Exhaust System, Transmission (Cruise Drive 6-Speed), Clutch, Drive Belt Chassis And Suspension: Frame, Front Suspension (Forks), Rear Suspension (Shocks), Steering, Wheels, Tires, Brakes (Front and Rear) Electrical System: Battery, Charging System (Alternator, Regulator), Starting System (Starter), Lighting (Headlight, Taillight, Signals), Instruments, Gauges, Wiring Diagrams, ECU/ECM Bodywork And Trim: Body Panels, Fenders, Fuel Tank, Seat, Handlebars, Controls, Mirrors, Footpegs/Floorboards, Luggage Components Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication, Tire Pressure Checks, Brake Pad Inspection, Belt Tension Adjustment Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Common Problems and Solutions, Engine Performance Issues, Electrical Gremlins Repair And Rebuild: Engine Overhaul, Transmission Rebuild, Fork Seal Replacement, Brake Caliper Overhaul, Wiring Harness Repair, Component Replacement Technical Specifications: Torque Specifications, Clearances, Fluid Capacities, Electrical Resistances, Dimensional Data Technical Depth Depth: Comprehensive. Covers from basic routine maintenance and diagnostics to full engine and transmission rebuilds. Includes detailed electrical schematics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text (depending on scan quality) Print Quality Quality: Digital (Original scanned quality may vary, but provides all necessary information) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Engine Displacement: 96 cubic inches (1584 cc) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Horsepower: Approximately 65-70 HP (Estimate, varies by model and tuning) Torque: Approximately 85-95 ft-lbs @ 3000 RPM (Estimate, varies by model and tuning) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane Ignition System Ignition: High-performance, two spark plugs per cylinder, crankshaft position sensor, coil-over-plug ignition 🔧 Transmission Standard Type: 6-Speed Cruise Drive Gear Ratios: 1st: 9.312, 2nd: 6.438, 3rd: 4.795, 4th: 3.817, 5th: 3.245, 6th: 2.790 Clutch: Hydraulic, multi-plate wet clutch Features Primary Drive: Triplex chain, 34/46 ratio Final Drive: Belt drive, 32/66 ratio Transmission Fluid: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent) 📐 Dimensions Exterior Length: Varies by model (e.g., FLSTC approx. 93.3 in.) Seat Height: Varies by model (e.g., FLSTC approx. 25.6 in. unladen) Ground Clearance: Varies by model (e.g., FLSTC approx. 4.8 in.) Weights Dry Weight: Varies by model (e.g., FLSTC approx. 676 lbs) Gross Vehicle Weight Rating: Varies by model (e.g., FLSTC approx. 1050 lbs) Fuel Capacity: Varies by model (e.g., FLSTC approx. 4.0 gallons) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same way as cars; focus is on rider safety features and handling. Active Features Braking System: Hydraulic disc brakes, front and rear. Optional ABS available on some models. Suspension Tuning: Designed for stable handling and rider control. Passive Features Lighting: Halogen headlight, LED taillight and brake light, amber turn signals. Chassis Stability: Steel frame construction providing rigidity and predictable handling. 💡 Technology Features Infotainment Audio System: Optional factory-installed radio/audio systems on some models, often with AM/FM and CB/Intercom capabilities (depending on specific model and options). Instrumentation: Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure light, and other indicator lamps. Often includes trip meter. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on many Softail models during these years. Connectivity Diagnostics: On-board diagnostics (OBD-II compliant on some systems) accessible via diagnostic ports, though full access usually requires proprietary Harley-Davidson tools or advanced aftermarket scanners. Manual provides diagnostic flowcharts. 🔧 Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first. Subsequent...
Torque Specifications, Clearances, Fluid Capacities, Electrical Resistances, Dimensional Data
Technical Depth
Depth:
Comprehensive. Covers from basic routine maintenance and diagnostics to full engine and transmission rebuilds. Includes detailed electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text (depending on scan quality)
Print Quality
Quality:
Digital (Original scanned quality may vary, but provides all necessary information)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Performance
Horsepower:
Approximately 65-70 HP (Estimate, varies by model and tuning)
Torque:
Approximately 85-95 ft-lbs @ 3000 RPM (Estimate, varies by model and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition System
Ignition:
High-performance, two spark plugs per cylinder, crankshaft position sensor, coil-over-plug ignition
Varies by model (e.g., FLSTC approx. 25.6 in. unladen)
Ground Clearance:
Varies by model (e.g., FLSTC approx. 4.8 in.)
Weights
Dry Weight:
Varies by model (e.g., FLSTC approx. 676 lbs)
Gross Vehicle Weight Rating:
Varies by model (e.g., FLSTC approx. 1050 lbs)
Fuel Capacity:
Varies by model (e.g., FLSTC approx. 4.0 gallons)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; focus is on rider safety features and handling.
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Optional ABS available on some models.
Suspension Tuning:
Designed for stable handling and rider control.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, amber turn signals.
Chassis Stability:
Steel frame construction providing rigidity and predictable handling.
💡 Technology Features
Infotainment
Audio System:
Optional factory-installed radio/audio systems on some models, often with AM/FM and CB/Intercom capabilities (depending on specific model and options).
Instrumentation:
Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure light, and other indicator lamps. Often includes trip meter.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many Softail models during these years.
Connectivity
Diagnostics:
On-board diagnostics (OBD-II compliant on some systems) accessible via diagnostic ports, though full access usually requires proprietary Harley-Davidson tools or advanced aftermarket scanners. Manual provides diagnostic flowcharts.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent V-Twin specific synthetic oil.
Clutch plates, drive belt wear, wheel bearings, fork seals.
Engine Related:
Potential for cam chain tensioner wear (especially earlier Twin Cams, though less critical on Twin Cam 96); occasional stator or regulator issues.
Electrical Related:
Wiring harness chafing in specific areas; headlight and accessory wiring connector issues.
📚 Vehicle History
Brand Heritage
Founding:
Founded in 1903 in Milwaukee, Wisconsin, USA.
Iconic Status:
Harley-Davidson is synonymous with American motorcycle culture and freedom.
Model Evolution
Softail Origin:
The Softail concept, featuring a hidden rear suspension, was introduced in 1984, designed to emulate the look of a rigid 'hardtail' frame while providing modern rider comfort.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999, replacing the Evolution engine, offering increased displacement, improved torque, and a more refined experience.
Production
Manufacturing Location:
Primarily USA (Various Harley-Davidson plants).
Model Significance 2006 2007:
These years represent a mature iteration of the Twin Cam 96 Softail platform, offering a blend of classic styling and modern technology available at the time.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Harley-Davidson consistently ranks high in customer satisfaction surveys for cruiser motorcycles and is a perennial winner of brand loyalty awards.
Ratings
Motorcycle Reviews:
Softail models of this era are generally praised for their classic styling, comfortable ride, and powerful engine characteristics, though often noted for their weight and less nimble handling compared to sportier bikes.