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Subaru Impreza WRX 2006-2007 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX Model Variant: WRX (non-STI) Years Covered: 2006-2007 Codes Chassis Code: GD/GG 👋 Introduction Market Position Segment: Performance Compact Sedan/Wagon Target Audience: Enthusiast drivers, performance tuning community, owners seeking to maintain their WRX Competitive Analysis Key Rivals Era: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI Key Features Unique Selling Proposition: Subaru's Symmetrical All-Wheel Drive, turbocharged Boxer engine, rally heritage Manual Benefit: Empowers owners with factory-level repair and maintenance knowledge, reducing reliance on expensive dealer services Manual Benefit Reliability Source: Official Subaru factory documentation, ensuring accuracy and completeness 📋 Manual Details Coverage Areas General Repair: Bumper-to-bumper diagnostics and repair Maintenance: Routine maintenance, tune-ups, brake service Engine Repair: Engine disassembly and reassembly Transmission Repair: Transmission disassembly and reassembly Electrical Systems: Wiring diagrams, diagnostic procedures Suspension Steering: Alignment, component replacement Braking System: Hydraulic system, ABS diagnostics Body And Frame: Panel replacement, structural repair Page Count Estimated Pages: Detailed information suggests comprehensive coverage, likely exceeding 1500+ pages in print equivalent Manual Type Type: OEM Service and Repair Manual Language Language: English Format File Format: PDF - Downloadable Compatibility: Windows (95-98-ME-XP-7), MAC, LINUX 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing belt/chain, oil system Engine Management: Fuel injection, ignition system, emissions control, sensors, ECU diagnostics Powertrain Control: Engine control unit (ECU) mapping, variable valve timing (VVT) Transmission Manual: Clutch, gearbox internals, shift mechanisms, lubrication Transmission Automatic: Not applicable for WRX model, manual transmission focus Drivetrain: All-Wheel Drive (AWD) system, center differential, rear differential, driveshafts, CV joints Suspension: Front and rear suspension components, struts, springs, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front and rear brake systems, caliper service, rotor replacement, ABS system, parking brake Electrical System: Battery, charging system, starter, lighting, power windows, mirrors, central locking HVAC: Heating, ventilation, air conditioning system diagnosis and repair Body And Interior: Door mechanisms, seat adjustments, dashboard removal, trim pieces Restraints System: Airbag system components and diagnostics Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, OBD-II code explanations and procedures Repair Procedures: Step-by-step repair instructions for all major components and systems Component Replacement: Detailed instructions for replacing parts such as radiators, alternators, fuel pumps, brake pads, etc. Engine Rebuild: Complete engine overhaul procedures, including torque specifications and clearances Transmission Overhaul: Detailed steps for manual transmission disassembly, inspection, and reassembly Alignment Procedures: Front and rear wheel alignment specifications and adjustment procedures Electrical Troubleshooting: Wiring diagrams, pinpoint tests for electrical faults Safety System Service: Procedures for servicing airbag systems and ABS components Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts Diagnostic Tools: Information on using factory diagnostic tools and procedures Specifications: Detailed technical specifications, tolerances, and measurements for all components Torque Values: Precise torque specifications for all fasteners Illustrations: In-depth illustrations and diagrams to aid understanding Trouble Codes: Diagnostic Trouble Codes (DTCs) and their associated diagnostic procedures 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF Printable: Printable pages Print Quality Accuracy: Accurate, clear, and concise text Binding Type Binding: Digital (PDF Download) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ255 Engine Type: 2.5L Flat-4 Turbocharged (EJ255) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 8.4:1 Performance Horsepower Hp: 230 hp @ 5200 rpm Torque Lb-Ft: 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, premium (91 octane or higher recommended) Turbocharger: IHI VF39 Turbocharger with top-mount intercooler 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: Not Applicable for WRX models of this generation Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) with Viscous Center Differential Clutch Type: Hydraulically actuated, single dry plate 📐 Dimensions Exterior Length: 173.4 inches (4405 mm) - Sedan Width: 68.1 inches (1730 mm) Height: 56.1 inches (1425 mm) - Sedan Wheelbase: 99.4 inches (2525 mm) Weights Curb Weight Lbs: Approx. 3100-3200 lbs (1406-1451 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Driver, 4-Star Passenger (for applicable models) IIHS Side Impact: Good (for applicable models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard All-Wheel Drive (AWD) enhances traction Passive Features Airbags: Front airbags, front side-impact airbags Seatbelts: 3-point front and rear seatbelts with pretensioners Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo with optional premium sound system Climate Control: Manual or automatic climate control (depending on trim) Driver Assistance Cruise Control: Standard cruise control Connectivity Aux Input: Some models may feature an auxiliary input for external audio devices 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe use may require more frequent changes)...
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Subaru Impreza WRX 2006-2007 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX
Model Variant:
WRX (non-STI)
Years Covered:
2006-2007
Codes
Chassis Code:
GD/GG
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Wagon
Target Audience:
Enthusiast drivers, performance tuning community, owners seeking to maintain their WRX
Competitive Analysis
Key Rivals Era:
Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI
Key Features
Unique Selling Proposition:
Subaru's Symmetrical All-Wheel Drive, turbocharged Boxer engine, rally heritage
Manual Benefit:
Empowers owners with factory-level repair and maintenance knowledge, reducing reliance on expensive dealer services
Manual Benefit
Reliability Source:
Official Subaru factory documentation, ensuring accuracy and completeness
📋 Manual Details
Coverage Areas
General Repair:
Bumper-to-bumper diagnostics and repair
Maintenance:
Routine maintenance, tune-ups, brake service
Engine Repair:
Engine disassembly and reassembly
Transmission Repair:
Transmission disassembly and reassembly
Electrical Systems:
Wiring diagrams, diagnostic procedures
Suspension Steering:
Alignment, component replacement
Braking System:
Hydraulic system, ABS diagnostics
Body And Frame:
Panel replacement, structural repair
Page Count
Estimated Pages:
Detailed information suggests comprehensive coverage, likely exceeding 1500+ pages in print equivalent
Manual Type
Type:
OEM Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF - Downloadable
Compatibility:
Windows (95-98-ME-XP-7), MAC, LINUX
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing belt/chain, oil system
Engine Management:
Fuel injection, ignition system, emissions control, sensors, ECU diagnostics
Powertrain Control:
Engine control unit (ECU) mapping, variable valve timing (VVT)
Transmission Manual:
Clutch, gearbox internals, shift mechanisms, lubrication
Transmission Automatic:
Not applicable for WRX model, manual transmission focus
Drivetrain:
All-Wheel Drive (AWD) system, center differential, rear differential, driveshafts, CV joints
Suspension:
Front and rear suspension components, struts, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Front and rear brake systems, caliper service, rotor replacement, ABS system, parking brake
Electrical System:
Battery, charging system, starter, lighting, power windows, mirrors, central locking
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Body And Interior:
Door mechanisms, seat adjustments, dashboard removal, trim pieces
Restraints System:
Airbag system components and diagnostics
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, OBD-II code explanations and procedures
Repair Procedures:
Step-by-step repair instructions for all major components and systems
Component Replacement:
Detailed instructions for replacing parts such as radiators, alternators, fuel pumps, brake pads, etc.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications and clearances
Transmission Overhaul:
Detailed steps for manual transmission disassembly, inspection, and reassembly
Alignment Procedures:
Front and rear wheel alignment specifications and adjustment procedures
Electrical Troubleshooting:
Wiring diagrams, pinpoint tests for electrical faults
Safety System Service:
Procedures for servicing airbag systems and ABS components
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Tools:
Information on using factory diagnostic tools and procedures
Specifications:
Detailed technical specifications, tolerances, and measurements for all components
Torque Values:
Precise torque specifications for all fasteners
Illustrations:
In-depth illustrations and diagrams to aid understanding
Trouble Codes:
Diagnostic Trouble Codes (DTCs) and their associated diagnostic procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF
Printable:
Printable pages
Print Quality
Accuracy:
Accurate, clear, and concise text
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ255
Engine Type:
2.5L Flat-4 Turbocharged (EJ255)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.4:1
Performance
Horsepower Hp:
230 hp @ 5200 rpm
Torque Lb-Ft:
235 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, premium (91 octane or higher recommended)
Turbocharger:
IHI VF39 Turbocharger with top-mount intercooler
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
Not Applicable for WRX models of this generation
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) with Viscous Center Differential
Clutch Type:
Hydraulically actuated, single dry plate
📐 Dimensions
Exterior
Length:
173.4 inches (4405 mm) - Sedan
Width:
68.1 inches (1730 mm)
Height:
56.1 inches (1425 mm) - Sedan
Wheelbase:
99.4 inches (2525 mm)
Weights
Curb Weight Lbs:
Approx. 3100-3200 lbs (1406-1451 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Driver, 4-Star Passenger (for applicable models)
IIHS Side Impact:
Good (for applicable models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard All-Wheel Drive (AWD) enhances traction
Passive Features
Airbags:
Front airbags, front side-impact airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo with optional premium sound system
Climate Control:
Manual or automatic climate control (depending on trim)
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Aux Input:
Some models may feature an auxiliary input for external audio devices
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe use may require more frequent changes)
Engine Oil Type:
Synthetic 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change
Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or at least every 15,000 miles (24,000 km)
Spark Plugs:
Replace every 30,000 miles (48,000 km) (NGK iridium recommended)
Timing Belt:
Not applicable; EJ255 uses a timing chain, but the drive belts (alternator, power steering, A/C) require inspection and replacement as needed.
Coolant Flush:
Initial drain and fill at 30,000 miles (48,000 km), then every 15,000 miles (24,000 km) thereafter
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Differential Fluid Front:
API GL-5, SAE 75W-90
Differential Fluid Rear:
Subaru Limited Slip Differential Oil (or equivalent API GL-5, SAE 75W-90 with limited slip additive if specified)
Known Issues
Head Gaskets:
While less common on EJ255 than EJ257, still a potential area of concern; manual provides diagnostic and repair procedures
Ring Land Failure:
Can occur with aggressive tuning or high mileage; manual details engine teardown and inspection
Clutch Wear:
Performance driving can lead to premature clutch wear; manual covers clutch inspection and replacement
Turbo Charger Issues:
Oil starvation or debris can damage the turbo; manual guides on turbo inspection and replacement
📚 Vehicle History
Brand Heritage
Subaru Rally Roots:
Strong ties to motorsport, particularly World Rally Championship (WRC), influencing WRX's performance ethos
Model Evolution
Third Generation:
This generation (GD/GG) saw significant updates, including the introduction of the EJ255 engine for USDM WRX models in 2006
2006 Updates:
Revised styling (hawkeye nose), larger intercooler, more powerful engine compared to previous 'bug eye' and 'blob eye' iterations
Production
Manufacturing Location:
Ota City, Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised for its performance, handling, and rally-inspired driving dynamics in automotive reviews of its era
Car And Driver 10Best:
While specific year awards vary, the Impreza WRX line has been a frequent recipient of '10Best' type accolades in its competitive class
Ratings
Track Performance:
Renowned for its capability in autocross and track day environments
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