🏷️ Basic Information Identification Make: Ford Model: Fiesta Trim: XR4 Year: 2006-2008 Generation Generation Code: Mark VI (2002–2008) 👋 Introduction Market Position Target Audience: Do-it-yourselfer and Experienced Mechanic Competitive Segment: Sport Compact / Hot Hatch segment, competing with vehicles like the Peugeot 206 GTi, Vauxhall Corsa GSi/VXR, and Volkswagen Polo GTI of the era. Competitive Analysis Comparison To Paper Manuals: More convenient, less expensive, printable, no expiry dates, never gets dirty or ripped Key Features Key Features: Complete official full factory service repair manual, hundreds of pages, all styles covered, step-by-step instructions, photos and illustrations, printable, compatible with all operating systems, speed download 📋 Manual Details Coverage Areas Manual Scope: Complete Factory Service Repair Manual Page Count Page Count Estimate: Hundreds of Pages Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagram: Included Electrical System: Included Suspension: Included Steering: Included Cooling System: Included Fuel Injection: Included Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Periodic Lubrication Details: Specific lubrication points and schedules for chassis components. All Styles Covered: This implies coverage of all body styles (e.g., 3-door hatchback, 5-door hatchback) and engine options available for the XR4 during these model years. Procedures Included General Maintenance: Included Troubleshooting: Included Periodic Lubrication: Included Troubleshooting Diagnostics: Covers common fault symptoms, diagnostic procedures, and repair solutions. Technical Depth Technical Depth: Step-by-step instructions based on complete disassembly, hundreds of photos and illustrations Engine Rebuild Scope: Includes detailed procedures for engine disassembly, inspection, assembly, and torque specifications. Transmission Rebuild Scope: Covers manual transmission internal repair, clutch replacement, and related systems. Suspension Steering Repair: Detailed instructions for component replacement, alignment procedures, and system diagnostics. Brake System Repair: Includes disc and drum brake service, hydraulic system bleeding, and component replacement. Electrical System Diagnostics: Comprehensive wiring diagrams, component testing, and troubleshooting for electrical circuits. Body Chassis Repair: Covers body panel repair, frame straightening (if applicable), interior trim removal/installation, and corrosion prevention. HVAC System Service: Instructions for air conditioning system maintenance, heater core replacement, and climate control diagnostics. Fuel And Emission System Repair: Covers fuel pump, injectors, evaporative emission control system, and exhaust components. 📊 Manual Specifications File Format File Format Compatibility: All Versions of Windows and Mac, Web Browser Access Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Printability: Printable (entire manual or specific pages) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Required Software: Adobe PDF Reader, Winzip (Free) ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L Duratec-ST (Inline 4-cylinder) Performance Horsepower Typical: 150 PS (148 bhp; 110 kW) @ 6000 rpm Torque Typical: 190 Nm (140 lb-ft) @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Layout Engine Configuration: Inline-4 Cylinder, front-wheel drive 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: Not specified for XR4 trim, but common in Fiesta range was 4-speed automatic for non-sport variants. Features Transmission Features: Sports-tuned gearing for performance focus. 📐 Dimensions Exterior Length: Approximately 3916 mm (154.2 in) Width: Approximately 1697 mm (66.8 in) Height: Approximately 1472 mm (57.9 in) Weights Curb Weight: Approximately 1150 kg (2535 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard or manual for specific GVWR. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for Mk6 Fiesta overall range, XR4 specific may vary) Active Features ABS: Standard Esp Traction Control: Typically optional or standard on higher trims depending on market. Passive Features Airbags: Front airbags standard, side airbags optional. 💡 Technology Features Infotainment Infotainment System: Basic Ford CD/Radio system with optional RDS and steering wheel controls. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily ABS. Connectivity Connectivity Options: Auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification). Fluid Specifications Engine Oil Specification: Ford WSS-M2C913-B or similar 5W-30 synthetic (refer to manual for exact grade). Coolant Specification: Ford Super Plus Premium Antifreeze (Green) or equivalent. Transmission Fluid Specification: Manual transmission fluid, typically GL-4 rated, viscosity 75W-80 or 75W-90 (refer to manual). Brake Fluid Specification: DOT 4 brake fluid. Power Steering Fluid Specification: Ford specification for power steering fluid (often Mercon V or similar). Known Issues Common Issues Xr4: Potential for worn suspension components (bushings, dampers) due to sporty nature, clutch wear, occasional electrical gremlins, exhaust manifold cracks (less common). 📚 Vehicle History Brand Heritage Ford Performance Heritage: Long history of performance-oriented 'hot hatch' models like Escort XR3/XR3i and Focus ST. Model Evolution Fiesta Xr Evolution: The XR badge signifies a sportier variant, building on the...