Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Variant: 700 Raptor Codes Product Name: Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Quad Type: High-performance sport ATV Target Audience: Enthusiasts, racers, serious recreational riders, maintenance and repair shops Competitive Analysis Key Competitors Era: Honda TRX450R, Suzuki LT-R450, KTM 450 SX Key Features Vehicle Performance Focus: Power, handling, suspension, and rider comfort for aggressive riding. Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively. 📋 Manual Details Coverage Areas Applicable Model Years: 2006, 2007, 2008, 2009 Page Count Page Count: 401 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system Drivetrain Systems: Clutch, transmission (gearbox), final drive, driveshafts, differential Chassis Systems: Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires Electrical Systems: Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit) Body And Exterior: Body panels, plastics, trim, seat assembly, handlebars, fenders Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable) Technical Specifications Data: Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data Technical Depth Depth Of Coverage: Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire...

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Tags: 2006 2007 2008 2009 ATV Powersports Raptor Models Yamaha YFM700 700 Raptor

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700 Raptor

Model Variant:

700 Raptor

Codes

Product Name:

Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download

👋 Introduction

Market Position

Quad Type:

High-performance sport ATV

Target Audience:

Enthusiasts, racers, serious recreational riders, maintenance and repair shops

Competitive Analysis

Key Competitors Era:

Honda TRX450R, Suzuki LT-R450, KTM 450 SX

Key Features

Vehicle Performance Focus:

Power, handling, suspension, and rider comfort for aggressive riding.

Manual Benefit:

Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively.

📋 Manual Details

Coverage Areas

Applicable Model Years:

2006, 2007, 2008, 2009

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system

Drivetrain Systems:

Clutch, transmission (gearbox), final drive, driveshafts, differential

Chassis Systems:

Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires

Electrical Systems:

Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit)

Body And Exterior:

Body panels, plastics, trim, seat assembly, handlebars, fenders

Procedures Included

Maintenance Procedures:

Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance

Repair Procedures:

Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair

Troubleshooting Guides:

Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable)

Technical Specifications Data:

Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data

Technical Depth

Depth Of Coverage:

Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality Recommendation:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, liquid-cooled, 4-valve, single-cylinder

Displacement:

686 cc (cc)

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Performance

Horsepower Estimate:

Approx. 45-50 HP (at crankshaft, depending on tuning/specifics)

Torque Estimate:

Approx. 42-45 lb-ft (at crankshaft, depending on tuning/specifics)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body

Fuel Type:

Unleaded gasoline (90+ octane recommended)

Ignition System

Ignition Type:

TCI (Transistor Controlled Ignition) with digital ignition advance

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type Recommendation:

Yamalube 4 (10W-40) or equivalent motorcycle oil

Oil Filter Part Number:

Yamaha 5GH-13440-00-00 or equivalent

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh with reverse

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed chain

Fluid Specifications

Transmission Oil Type:

Yamalube 4 (10W-40) or equivalent motorcycle oil

Fluid Capacities

Transmission Oil Capacity:

Approx. 1.40 L (without filter change), 1.50 L (with filter change)

📐 Dimensions

Exterior

Overall Length:

Approx. 1850 mm (72.8 in)

Overall Width:

Approx. 1280 mm (50.4 in)

Overall Height:

Approx. 1100 mm (43.3 in)

Weights

Curb Weight:

Approx. 192 kg (423 lbs)

Ground Clearance:

Approx. 260 mm (10.2 in)

Wheels Tires

Front Tire Size:

AT21x7-10

Rear Tire Size:

AT20x10-9

Wheelbase:

Approx. 1280 mm (50.4 in)

🛡️ Safety Features

Ratings

Safety Ratings Context:

ATVs are not designed for highway use and do not have NHTSA or IIHS ratings.

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Mechanical caliper type

Passive Features

Body Construction:

Steel frame, composite body panels.

Operator Safety:

Emphasis on proper riding gear, training, and adherence to trail regulations.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Sport ATV focus, no infotainment system)

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance systems in the modern automotive sense)

Connectivity

Connectivity Features:

Engine Management

Engine Management System:

Engine Control Unit (ECU) managing fuel injection and ignition timing.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically around 600 miles or 6 months, covering oil change, filter inspection, and general check-up.

Engine Oil Change Interval:

Every 1000 miles or 6 months, whichever comes first.

Air Filter Cleaning Interval:

Every 600 miles or more frequently in dusty conditions.

Valve Clearance Check Interval:

Every 2000 miles or 24 months.

Fluid Specifications

Coolant Type:

Yamaha's Super Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, wheel bearings, tie rod ends, often subject to wear due to aggressive use.

Engine Performance Factors:

Regular maintenance, proper fueling, and avoiding over-revving contribute to engine longevity.

Maintenance Importance

Preventive Maintenance Value:

Crucial for maintaining optimal performance, preventing costly repairs, and ensuring rider safety.

📚 Vehicle History

Brand Heritage

Yamaha Powersports Legacy:

Yamaha has a long and successful history in powersports, particularly in motorcycles and ATVs, known for performance and reliability.

Model Evolution

Raptor Lineage:

The YFM700 Raptor succeeded the popular YFM660R, bringing a larger displacement engine, fuel injection, and updated styling.

Production

Production Era:

The 700 Raptor platform has been in continuous production with various updates since 2006, establishing it as a benchmark in the sport ATV segment.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Yamaha Raptor line is consistently recognized as a leader in the sport ATV market for its performance and handling capabilities.

Ratings

Performance Handling Ratings:

Highly regarded by ATV publications and riders for its superior suspension, chassis tuning, and powerful engine.