Aprilia Scarabeo 500 2006-2010 Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT, Sportcity (assuming common variants for the 500cc engine) Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Engine Code: Likely Piaggio Quasar 500cc (e.g., M401A) 👋 Introduction Market Position Positioning: Premium maxi-scooter segment, offering practicality and performance for urban commuting and touring. Competitive Analysis Competitors: Honda Silver Wing, Yamaha Majesty, Suzuki Burgman (500cc class competitors of the era). Key Features Manual Benefits: Cost savings on repairs, empowerment of owners for DIY maintenance, access to factory-level information, detailed illustrations, and troubleshooting guides. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, maintenance, and troubleshooting for all models, engines, trims, and transmission types within the specified years. Page Count Estimated Pages: Hundreds (as stated, specific number not provided, typical for this type of manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered All Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Wiring Diagrams. Electrical System Details: Includes detailed troubleshooting, wiring diagrams, component testing, and electrical system diagnostics. Suspension Details: Front fork service (oil change, seal replacement), rear shock absorber adjustments and replacement procedures. Brake System Details: Brake caliper overhaul, bleeding procedures, master cylinder service, and disc replacement. Frame And Bodywork: Frame inspection, body panel removal/installation, fairing repair, chassis component checks. Procedures Included Repair Maintenance: Step-by-step repair procedures, maintenance, disassembly, assembly, cleaning, reinstallation, diagnostic procedures, troubleshooting, electrical service procedures. Engine Rebuild Procedures: Comprehensive procedures for cylinder head removal/installation, piston, rings, valve adjustments, crankshaft and connecting rod service. Diagnostic Troubleshooting: Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable). Fuel System Maintenance: Fuel filter replacement, injector cleaning, fuel pump testing. Technical Depth Depth Of Information: Professional technician level, including critical specifications, detailed diagrams, illustrations, photos, and enlarged inset views for detailed part examination. Covers basic maintenance to advanced diagnostics and complete rebuilds. Torque Specifications: Detailed torque values for all critical fasteners and engine components. 📊 Manual Specifications File Format PDF Quality: High Quality, Full Printable Print Quality Printability: Fully Printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Features Zoom Functionality: YES (Zoom IN/OUT) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled (likely Piaggio Quasar engine) Displacement: Approximately 460cc (for the 500cc designation, often slightly less in actual displacement) Bore X Stroke: Likely around 94 mm x 80.4 mm (specific figures to be confirmed in manual). Compression Ratio: Typically around 10.5:1 to 11.0:1 (specific figure to be confirmed in manual). Performance Horsepower: Typically around 33-35 HP at 7000-7500 RPM (exact figure to be confirmed in manual) Torque: Around 37-40 Nm at 5500-6000 RPM (exact figure to be confirmed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic ignition with CDI (Capacitive Discharge Ignition) Air Filter Type: Paper or foam element, specific replacement intervals and part numbers in manual. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard for this model) Features Drive Type: Belt drive via CVT 📐 Dimensions Exterior Wheelbase: Approx. 1560 mm (specific figure to be confirmed in manual) Seat Height: Approx. 770 mm (specific figure to be confirmed in manual) Weights Dry Weight: Approx. 185 kg (specific figure to be confirmed in manual) Fuel Tank Capacity: Approx. 14 Liters (specific figure to be confirmed in manual) 🛡️ Safety Features Ratings Safety Features Overview: Integrated braking systems (likely linked front/rear), robust frame construction. Active Features Braking System: Disc brakes front and rear (likely hydraulic actuation). ABS may have been an option on some models/markets. Passive Features Lighting: Halogen headlights, integrated turn signals. 💡 Technology Features Infotainment Dashboard Features: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, coolant temperature, warning lights. Driver Assistance ABS Availability: ABS (Anti-lock Braking System) was an optional feature on some models/markets during this period. Connectivity Charging Port: Likely a 12V accessory socket for charging electronic devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually (specific interval in manual). Belt Check Replacement: CVT belt inspection and potential replacement every 15,000-20,000 km (specific interval in manual). Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 synthetic or semi-synthetic motorcycle oil recommended (specific spec in manual). Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water (specific spec in manual). Brake Fluid Type: DOT 4 brake fluid recommended (specific spec in manual). Gearbox Oil: Specific gear oil (e.g., SAE 80W-90 or similar) for the final drive/gearbox (specific...
GT, Sportcity (assuming common variants for the 500cc engine)
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Engine Code:
Likely Piaggio Quasar 500cc (e.g., M401A)
👋 Introduction
Market Position
Positioning:
Premium maxi-scooter segment, offering practicality and performance for urban commuting and touring.
Competitive Analysis
Competitors:
Honda Silver Wing, Yamaha Majesty, Suzuki Burgman (500cc class competitors of the era).
Key Features
Manual Benefits:
Cost savings on repairs, empowerment of owners for DIY maintenance, access to factory-level information, detailed illustrations, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting for all models, engines, trims, and transmission types within the specified years.
Page Count
Estimated Pages:
Hundreds (as stated, specific number not provided, typical for this type of manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Wiring Diagrams.
Electrical System Details:
Includes detailed troubleshooting, wiring diagrams, component testing, and electrical system diagnostics.
Suspension Details:
Front fork service (oil change, seal replacement), rear shock absorber adjustments and replacement procedures.
Professional technician level, including critical specifications, detailed diagrams, illustrations, photos, and enlarged inset views for detailed part examination. Covers basic maintenance to advanced diagnostics and complete rebuilds.
Torque Specifications:
Detailed torque values for all critical fasteners and engine components.
ABS (Anti-lock Braking System) was an optional feature on some models/markets during this period.
Connectivity
Charging Port:
Likely a 12V accessory socket for charging electronic devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually (specific interval in manual).
Belt Check Replacement:
CVT belt inspection and potential replacement every 15,000-20,000 km (specific interval in manual).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 synthetic or semi-synthetic motorcycle oil recommended (specific spec in manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water (specific spec in manual).
Brake Fluid Type:
DOT 4 brake fluid recommended (specific spec in manual).
Gearbox Oil:
Specific gear oil (e.g., SAE 80W-90 or similar) for the final drive/gearbox (specific spec in manual).
Known Issues
Common Wear Items:
CVT belt wear, voltage regulator, exhaust system integrity, potential for water pump leaks over time. (Detailed troubleshooting in manual).
Checks
Tire Pressure:
Front: 2.0-2.2 bar (29-32 PSI), Rear: 2.2-2.4 bar (32-35 PSI) (typical, exact spec in manual).
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Italian manufacturer with a strong racing heritage, known for performance-oriented motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's flagship scooter, emphasizing style, comfort, and performance. The 500cc variant represented the pinnacle of the range for this generation.
Production
Manufacturing Origin:
Italy (Aprilia manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Aprilia Scarabeo 500 was generally well-received for its comfortable ride, strong performance, and premium features, often praised for its handling and stability.