BMW 3 Series 330xi 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 330xi Model Generation: E90/E91/E92/E93 Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring) 👋 Introduction Market Position Segment: Premium Compact Executive Sedan/Wagon Positioning: Known for its sporty handling, refined interior, and sophisticated technology. Competitive Analysis Key Competitors: Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x. Key Features Performance Orientation: Inline-6 engine provides smooth power delivery and strong acceleration. AWD Capability: xDrive system enhances traction and stability in various weather conditions. Driving Dynamics: Balanced chassis and responsive steering contribute to its 'Ultimate Driving Machine' reputation. Build Quality: Typical BMW high standards for interior materials and assembly. 📋 Manual Details Coverage Areas Engine: N52B30 (3.0L Inline-6) Drivetrain: xDrive All-Wheel Drive System Transmission: 6-speed Manual (GS6-37BZ), 6-speed Automatic (GA6HP19Z) Suspension: Front: MacPherson Strut, Rear: Multi-link Independent Brakes: Front: Ventilated Discs, Rear: Solid Discs, ABS, DSC Electrical System: Full Electrical Schematics, Component Diagnostics Body And Chassis: Exterior Panels, Interior Trim, Body Repair, Corrosion Prevention Heating And Air Conditioning: HVAC System Operation and Repair Emissions Control: Emissions Systems, Catalytic Converter, O2 Sensors Safety And Restraints: Airbags, Seatbelts, SRS System Diagnostics And Troubleshooting: Fault Code Interpretation, Diagnostic Procedures Maintenance And Service: Scheduled Maintenance, Fluid Changes, Inspections Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, timing system, cooling system, lubrication system. Engine Management: Fuel injection, ignition system, VANOS system, emissions control, sensor diagnostics, ECU operation. Transmission Manual: Clutch assembly, gearbox removal and installation, internal component repair, shift linkage. Transmission Automatic: Mechatronic unit, valve body, torque converter, gearbox overhaul, transmission control module (TCM). Drivetrain AWD: xDrive transfer case, front and rear differentials, drive shafts, CV joints, hub assemblies. Suspension Front: Strut assembly, control arms, ball joints, sway bar links, steering knuckle. Suspension Rear: Multi-link components, trailing arms, shock absorbers, springs, subframe. Steering: Power steering pump, steering rack, tie rods, steering column, alignment specifications. Brakes Front: Brake calipers, rotors, pads, brake lines, ABS sensor replacement. Brakes Rear: Brake calipers, rotors, pads, parking brake mechanism, ABS sensor replacement. Wheels And Tires: Wheel specifications, tire pressure monitoring system (TPMS), tire rotation, balancing. Body Exterior: Bumpers, fenders, hood, trunk lid, doors, windows, mirrors, body panel replacement. Body Interior: Dashboard, seats, door panels, headliner, center console, trim removal and installation. Electrical Lighting: Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring. Electrical Instruments: Instrument cluster, gauges, warning lights, switches, relays. Electrical Comfort: Power windows, power locks, power seats, sunroof, remote keyless entry. HVAC Controls: Climate control unit, blower motor, evaporator, condenser, refrigerant system recharge. Safety Systems: Airbag module, SRS control unit, seatbelt pre-tensioners, occupant classification system. Infotainment Audio: Radio unit, speakers, amplifier, antenna, head unit replacement. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush. Major Engine Repair: Timing chain service, head gasket replacement, piston and ring replacement, bearing replacement. Transmission Service: Automatic transmission fluid and filter change, manual transmission fluid change. Brake System Repair: Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding procedure. Suspension And Steering Repair: Component replacement (struts, shocks, control arms, tie rods), wheel alignment procedures. Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, module programming/coding. Troubleshooting Flowcharts: Step-by-step diagnostic procedures for common and uncommon issues. Torque Specifications: Precise torque values for all critical fasteners. Special Tool Requirements: Identification and usage of specialized BMW tools. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers. Diagnostic Level: Advanced, including sensor data interpretation and module diagnostics. Rebuild Procedures: Detailed procedures for engine and transmission rebuilds. Schematics Detail: High-resolution, legible electrical and vacuum schematics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution images, diagrams, and text for clear understanding. Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: N52B30 Configuration: 3.0L Naturally Aspirated Inline-6 Cylinder Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 10.7:1 Valvetrain: DOHC, 24 Valves (4 per cylinder), Double VANOS, Valvetronic Performance Horsepower: 255 hp @ 6600 rpm Torque: 220 lb-ft @ 2750 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Ignition System: Distributorless Electronic Ignition (DIS) with Coil-on-Plug 🔧 Transmission Standard Type: 6-speed Manual (GS6-37BZ) Optional Type: 6-speed Steptronic Automatic (GA6HP19Z) Features AWD Integration: Seamless integration with xDrive system for power distribution. Automatic Transmission Features: Adaptive transmission control, sport mode, manual shifting (Steptronic). 📐 Dimensions Exterior Wheelbase: 108.7 inches (2760 mm) Length Sedan: 181.8 inches (4619 mm) Length Wagon: 179.1 inches (4550 mm) Width: 70.1 inches (1781 mm) Height Sedan:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Variant:

330xi

Model Generation:

E90/E91/E92/E93

Model Years Covered:

2006, 2007, 2008, 2009, 2010

Codes

Chassis Code:

E90 (Sedan), E91 (Wagon/Touring)

👋 Introduction

Market Position

Segment:

Premium Compact Executive Sedan/Wagon

Positioning:

Known for its sporty handling, refined interior, and sophisticated technology.

Competitive Analysis

Key Competitors:

Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x.

Key Features

Performance Orientation:

Inline-6 engine provides smooth power delivery and strong acceleration.

AWD Capability:

xDrive system enhances traction and stability in various weather conditions.

Driving Dynamics:

Balanced chassis and responsive steering contribute to its 'Ultimate Driving Machine' reputation.

Build Quality:

Typical BMW high standards for interior materials and assembly.

📋 Manual Details

Coverage Areas

Engine:

N52B30 (3.0L Inline-6)

Drivetrain:

xDrive All-Wheel Drive System

Transmission:

6-speed Manual (GS6-37BZ), 6-speed Automatic (GA6HP19Z)

Suspension:

Front: MacPherson Strut, Rear: Multi-link Independent

Brakes:

Front: Ventilated Discs, Rear: Solid Discs, ABS, DSC

Electrical System:

Full Electrical Schematics, Component Diagnostics

Body And Chassis:

Exterior Panels, Interior Trim, Body Repair, Corrosion Prevention

Heating And Air Conditioning:

HVAC System Operation and Repair

Emissions Control:

Emissions Systems, Catalytic Converter, O2 Sensors

Safety And Restraints:

Airbags, Seatbelts, SRS System

Diagnostics And Troubleshooting:

Fault Code Interpretation, Diagnostic Procedures

Maintenance And Service:

Scheduled Maintenance, Fluid Changes, Inspections

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, pistons, crankshaft, timing system, cooling system, lubrication system.

Engine Management:

Fuel injection, ignition system, VANOS system, emissions control, sensor diagnostics, ECU operation.

Transmission Manual:

Clutch assembly, gearbox removal and installation, internal component repair, shift linkage.

Transmission Automatic:

Mechatronic unit, valve body, torque converter, gearbox overhaul, transmission control module (TCM).

Drivetrain AWD:

xDrive transfer case, front and rear differentials, drive shafts, CV joints, hub assemblies.

Suspension Front:

Strut assembly, control arms, ball joints, sway bar links, steering knuckle.

Suspension Rear:

Multi-link components, trailing arms, shock absorbers, springs, subframe.

Steering:

Power steering pump, steering rack, tie rods, steering column, alignment specifications.

Brakes Front:

Brake calipers, rotors, pads, brake lines, ABS sensor replacement.

Brakes Rear:

Brake calipers, rotors, pads, parking brake mechanism, ABS sensor replacement.

Wheels And Tires:

Wheel specifications, tire pressure monitoring system (TPMS), tire rotation, balancing.

Body Exterior:

Bumpers, fenders, hood, trunk lid, doors, windows, mirrors, body panel replacement.

Body Interior:

Dashboard, seats, door panels, headliner, center console, trim removal and installation.

Electrical Lighting:

Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring.

Electrical Instruments:

Instrument cluster, gauges, warning lights, switches, relays.

Electrical Comfort:

Power windows, power locks, power seats, sunroof, remote keyless entry.

HVAC Controls:

Climate control unit, blower motor, evaporator, condenser, refrigerant system recharge.

Safety Systems:

Airbag module, SRS control unit, seatbelt pre-tensioners, occupant classification system.

Infotainment Audio:

Radio unit, speakers, amplifier, antenna, head unit replacement.

Procedures Included

Routine Maintenance:

Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush.

Major Engine Repair:

Timing chain service, head gasket replacement, piston and ring replacement, bearing replacement.

Transmission Service:

Automatic transmission fluid and filter change, manual transmission fluid change.

Brake System Repair:

Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding procedure.

Suspension And Steering Repair:

Component replacement (struts, shocks, control arms, tie rods), wheel alignment procedures.

Electrical Diagnostics:

Troubleshooting electrical faults, wiring harness repair, module programming/coding.

Troubleshooting Flowcharts:

Step-by-step diagnostic procedures for common and uncommon issues.

Torque Specifications:

Precise torque values for all critical fasteners.

Special Tool Requirements:

Identification and usage of specialized BMW tools.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers.

Diagnostic Level:

Advanced, including sensor data interpretation and module diagnostics.

Rebuild Procedures:

Detailed procedures for engine and transmission rebuilds.

Schematics Detail:

High-resolution, legible electrical and vacuum schematics.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Quality:

High-resolution images, diagrams, and text for clear understanding.

Binding Type

Type:

Digital Download (No physical binding)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N52B30

Configuration:

3.0L Naturally Aspirated Inline-6 Cylinder

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.7:1

Valvetrain:

DOHC, 24 Valves (4 per cylinder), Double VANOS, Valvetronic

Performance

Horsepower:

255 hp @ 6600 rpm

Torque:

220 lb-ft @ 2750 rpm

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Ignition System:

Distributorless Electronic Ignition (DIS) with Coil-on-Plug

🔧 Transmission

Standard

Type:

6-speed Manual (GS6-37BZ)

Optional

Type:

6-speed Steptronic Automatic (GA6HP19Z)

Features

AWD Integration:

Seamless integration with xDrive system for power distribution.

Automatic Transmission Features:

Adaptive transmission control, sport mode, manual shifting (Steptronic).

📐 Dimensions

Exterior

Wheelbase:

108.7 inches (2760 mm)

Length Sedan:

181.8 inches (4619 mm)

Length Wagon:

179.1 inches (4550 mm)

Width:

70.1 inches (1781 mm)

Height Sedan:

56.7 inches (1440 mm)

Height Wagon:

57.1 inches (1450 mm)

Front Track:

59.2 inches (1504 mm)

Rear Track:

60.1 inches (1527 mm)

Interior

Front Headroom:

38.7 inches (983 mm)

Rear Headroom:

37.5 inches (953 mm)

Front Legroom:

41.5 inches (1054 mm)

Rear Legroom:

34.4 inches (874 mm)

Cargo

Trunk Volume Sedan:

12.0 cu ft (339 L)

Cargo Volume Wagon:

17.7 cu ft (501 L) / 52.7 cu ft (1492 L) with rear seats folded

Weights

Curb Weight Manual:

3680 lbs (1669 kg)

Curb Weight Automatic:

3715 lbs (1685 kg)

Gross Vehicle Weight Rating Gvwr:

4652 lbs (2110 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star Driver, 5-Star Passenger (2006 model)

IIHS Side Impact:

Good (2006 model)

Active Features

Traction Control:

Dynamic Traction Control (DTC)

Stability Control:

Dynamic Stability Control (DSC)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.

Tire Pressure Monitoring:

Tire Pressure Monitor (TPM)

Passive Features

Airbags:

Front airbags, front side-impact airbags, head protection system (curtain airbags).

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Head Unit:

BMW Professional Radio or available iDrive system (CCC or CIC depending on year/options).

Audio System:

Standard 6-speaker system or optional Hi-Fi (10 speakers) and Logic7 (13 speakers) premium audio.

Navigation:

Optional Professional Navigation System with CD-ROM or hard drive based maps.

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC) front and rear.

Cruise Control:

Standard cruise control, optional Active Cruise Control (ACC) on some models.

Headlights:

Standard Halogen or optional Xenon Adaptive Headlights.

Connectivity

Bluetooth:

Optional Bluetooth mobile interface for hands-free calling.

Auxiliary Input:

Standard 3.5mm auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or annually, based on BMW's Condition Based Service (CBS) system.

Engine Oil Filter Replacement:

Recommended with every oil change. BMW Part Number: 11 42 7 541 827 (or equivalent).

Air Filter Replacement:

Every 30,000 miles or as needed. BMW Part Number: 13 72 7 567 029 (or equivalent).

Cabin Air Filter Replacement:

Every 15,000-30,000 miles or annually. BMW Part Number: 64 11 6 990 437 (or equivalent).

Spark Plug Replacement:

NGK SILZKR7B11S (or equivalent) every 60,000 miles.

Brake Fluid Flush:

Every 2 years, regardless of mileage. DOT 4 fluid recommended.

Coolant Flush:

BMW Blue coolant, typically every 4 years or 100,000 miles. BMW Part Number: 82141467704.

Fluid Specifications

Engine Oil:

SAE 0W-30 Synthetic, meeting BMW LL-01 specifications. Capacity: 6.5 quarts (6.2 L).

Transmission Fluid Manual:

BMW MTF LT-2 or equivalent. Capacity: Approx. 1.6 quarts (1.5 L).

Transmission Fluid Automatic:

BMW ATF LT-5 (P/N 8322 0 024 358) or equivalent. Capacity: Varies by procedure.

Power Steering Fluid:

Pentosin CHF 11S or equivalent. BMW Part Number: 81229407767.

Coolant:

BMW Blue Antifreeze/Coolant (G48), ethylene glycol-based. Mixture: 50/50 with distilled water. Capacity: Approx. 9.5 quarts (9.0 L).

Known Issues

Oil Pan Gasket Leaks:

Common for age, often requires replacement. Procedure involves lifting the engine or removing subframe.

Valve Cover Gasket Leaks:

Frequent issue, particularly on older models. Replacement procedure can be involved.

Crankshaft Position Sensor:

Can fail and cause starting issues or stalling. Located at the rear of the engine block.

Water Pump:

Often made of plastic and can fail. Recommended to replace along with thermostat as preventative maintenance.

ABS/Dsc Module:

Can fail, leading to warning lights and loss of ABS/DSC. Repair or replacement may be necessary.

HVAC Blower Motor Resistor:

Common failure causing the blower to work only on high speed or not at all.

Pcv Valve (Ccv System):

The system can clog, leading to increased crankcase pressure and oil leaks/consumption. Replacement of the valve and hoses is often required.

📚 Vehicle History

Brand Heritage

Legacy:

BMW's reputation for building driver-focused luxury vehicles with strong engineering.

Model Evolution

E90 Introduction:

The E90 generation (launched in 2005 for the 2006 model year) marked a significant redesign over the E46, introducing new technologies and powertrains.

330Xi Positioning:

The 330xi represented the all-wheel-drive variant of the potent 330i, offering enhanced traction without significantly compromising the driving experience.

Production

Manufacturing Locations:

Primarily produced in Germany (Dingolfing, Munich), with some assembly in other global locations.

🏆 Awards & Recognition

Recognitions

Ward 10Best:

The BMW 3 Series frequently appeared on Ward's 10 Best Engines list for its excellent inline-6 powerplants during this era.

Car And Driver 10Best:

The E90 3 Series was a consistent winner of Car and Driver's 10Best awards in its class.

Ratings

Safety Awards:

Received high safety ratings from IIHS and NHTSA for its generation.

Certifications

Emission Standards:

Meets or exceeds prevailing emissions standards for its model years.