Iveco Daily 4 2006-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Iveco Model: Daily 4 Generation Generation Name: Fourth Generation (2006-2010) Codes Platform Code: F1A / F1C (engine codes, specific to engine variants) 👋 Introduction Market Position Market Segment: Light Commercial Vehicle (LCV) / Van and Chassis Cab Competitive Analysis Key Competitors: Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter Key Features Vehicle Attributes: Known for robustness, versatility, and suitability for commercial applications. The '4' likely refers to a specific chassis configuration or generation designation within the Daily lineage. Manual Value Proposition: An inexpensive way to keep your vehicle working properly, providing in-depth guidance for both DIY and professional mechanics. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010 Covered Styles: All Styles Covered (implies various body configurations like panel van, chassis cab, minibus, etc.) Page Count Estimated Page Count: Hundreds (specific count not provided, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Yes Transmission Service: Yes Brake System: Yes Electrical System: Yes Wiring Diagrams: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection: Yes Fuel System: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes Procedures Included General Maintenance: Yes Troubleshooting: Yes Periodic Lubrication: Yes Repair Procedures: Step-by-step instructions based on complete disassembly Technical Depth Depth: Complete official full factory service repair manual, suitable for DIY and experienced mechanics Illustrations: Hundreds of photos and detailed illustrations, drawings Critical Information: Notes, cautions, and warnings throughout each chapter Instruction Format: Numbered instructions, bold figure numbers for easy reference Diagnostic Tools: Troubleshooting and electrical service combined with detailed wiring diagrams 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable in its entirety or just the pages you need, without any restriction Binding Type Binding: Digital Download (printable, can be burned to CD-ROM) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download link provided on checkout page after payment Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Iveco F1A / F1C (Diesel) Engine Description: Commonly available in various displacements (e.g., 2.3L and 3.0L) with advanced common rail direct injection systems for performance and efficiency. Performance Horsepower Range: Varies by specific engine variant, typically from 100 hp to 170 hp. Torque Range: Varies by specific engine variant, typically from 270 Nm to 400 Nm. Fuel System Injection Type: Common Rail Direct Injection (Multijet/Multijet2 for later variants) Emission Controls: Likely includes EGR (Exhaust Gas Recirculation) and Diesel Particulate Filter (DPF) depending on specific market and engine variant. 🔧 Transmission Standard Transmission Type: Manual Transmission (e.g., 6-speed) Optional Transmission Type: Automated Manual Transmission (e.g., Agile - optional on some models) Features Drive Layout: Rear-Wheel Drive (RWD) is standard for most Daily configurations, with some All-Wheel Drive (AWD) variants available. 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available to suit various body styles and load requirements. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) varies significantly by model, from approximately 3.5 tonnes to 7 tonnes. 🛡️ Safety Features Ratings Euro Ncap Rating: Vehicle safety ratings vary by configuration and market. Commercial vehicles are often tested differently than passenger cars. Active Features Active Safety Systems: Likely includes ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially ESP (Electronic Stability Program) on higher trims or optional. Passive Features Passive Safety Features: Driver and passenger airbags (standard or optional based on trim), seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment Systems: Basic infotainment systems typically included AM/FM radio, CD player, and optional Bluetooth connectivity. Higher-spec models might offer more advanced displays. Driver Assistance Driver Assistance Features: Availability of driver assistance features varied by trim and optional packages. Features like cruise control were common. Advanced systems were less prevalent in commercial vehicles of this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically recommended every 15,000 to 30,000 km or annually, depending on usage and engine oil specification. Refer to manual for exact intervals. Air Filter Replacement: Recommended at regular service intervals, or more frequently in dusty conditions. Fluid Specifications Engine Oil Type: Synthetic or semi-synthetic engine oil, meeting specific Iveco specifications (e.g., ACEA E4/E6/E7 or API CI-4/CJ-4). Refer to manual for specific viscosity grades (e.g., 5W-30, 10W-40). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Iveco's recommended coolant or equivalent meeting specified standards). Brake Fluid Type: DOT 4 brake fluid is standard for most vehicles of this era. Refer to manual for confirmation. Known Issues Common Wear Items: Due to commercial use, potential wear items include clutch components, suspension bushings, brake pads and discs, and exhaust system components. Potential Engine Issues: Some diesel engines of this period can experience issues related to the EGR system, turbocharger,...
F1A / F1C (engine codes, specific to engine variants)
👋 Introduction
Market Position
Market Segment:
Light Commercial Vehicle (LCV) / Van and Chassis Cab
Competitive Analysis
Key Competitors:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Key Features
Vehicle Attributes:
Known for robustness, versatility, and suitability for commercial applications. The '4' likely refers to a specific chassis configuration or generation designation within the Daily lineage.
Manual Value Proposition:
An inexpensive way to keep your vehicle working properly, providing in-depth guidance for both DIY and professional mechanics.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009, 2010
Covered Styles:
All Styles Covered (implies various body configurations like panel van, chassis cab, minibus, etc.)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Yes
Transmission Service:
Yes
Brake System:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection:
Yes
Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Repair Procedures:
Step-by-step instructions based on complete disassembly
Technical Depth
Depth:
Complete official full factory service repair manual, suitable for DIY and experienced mechanics
Illustrations:
Hundreds of photos and detailed illustrations, drawings
Critical Information:
Notes, cautions, and warnings throughout each chapter
Instruction Format:
Numbered instructions, bold figure numbers for easy reference
Diagnostic Tools:
Troubleshooting and electrical service combined with detailed wiring diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable in its entirety or just the pages you need, without any restriction
Binding Type
Binding:
Digital Download (printable, can be burned to CD-ROM)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download link provided on checkout page after payment
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco F1A / F1C (Diesel)
Engine Description:
Commonly available in various displacements (e.g., 2.3L and 3.0L) with advanced common rail direct injection systems for performance and efficiency.
Performance
Horsepower Range:
Varies by specific engine variant, typically from 100 hp to 170 hp.
Torque Range:
Varies by specific engine variant, typically from 270 Nm to 400 Nm.
Fuel System
Injection Type:
Common Rail Direct Injection (Multijet/Multijet2 for later variants)
Emission Controls:
Likely includes EGR (Exhaust Gas Recirculation) and Diesel Particulate Filter (DPF) depending on specific market and engine variant.
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (e.g., 6-speed)
Optional
Transmission Type:
Automated Manual Transmission (e.g., Agile - optional on some models)
Features
Drive Layout:
Rear-Wheel Drive (RWD) is standard for most Daily configurations, with some All-Wheel Drive (AWD) variants available.
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available to suit various body styles and load requirements.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) varies significantly by model, from approximately 3.5 tonnes to 7 tonnes.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Vehicle safety ratings vary by configuration and market. Commercial vehicles are often tested differently than passenger cars.
Active Features
Active Safety Systems:
Likely includes ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially ESP (Electronic Stability Program) on higher trims or optional.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard or optional based on trim), seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic infotainment systems typically included AM/FM radio, CD player, and optional Bluetooth connectivity. Higher-spec models might offer more advanced displays.
Driver Assistance
Driver Assistance Features:
Availability of driver assistance features varied by trim and optional packages. Features like cruise control were common. Advanced systems were less prevalent in commercial vehicles of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 15,000 to 30,000 km or annually, depending on usage and engine oil specification. Refer to manual for exact intervals.
Air Filter Replacement:
Recommended at regular service intervals, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic engine oil, meeting specific Iveco specifications (e.g., ACEA E4/E6/E7 or API CI-4/CJ-4). Refer to manual for specific viscosity grades (e.g., 5W-30, 10W-40).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Iveco's recommended coolant or equivalent meeting specified standards).
Brake Fluid Type:
DOT 4 brake fluid is standard for most vehicles of this era. Refer to manual for confirmation.
Known Issues
Common Wear Items:
Due to commercial use, potential wear items include clutch components, suspension bushings, brake pads and discs, and exhaust system components.
Potential Engine Issues:
Some diesel engines of this period can experience issues related to the EGR system, turbocharger, and fuel injectors if not properly maintained. DPF regeneration issues can also occur.
📚 Vehicle History
Brand Heritage
Brand Origin:
Iveco is an Italian industrial vehicle manufacturer, a brand of CNH Industrial.
Model Evolution
Daily Lineage:
The Iveco Daily has a long history dating back to 1978, known for its ladder frame chassis construction, making it highly adaptable and durable.
Production
Production Locations:
Produced at various Iveco manufacturing plants globally, including Italy and others depending on market. Specific plant for this generation would require more detail.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Iveco Daily has historically been recognized and awarded in various 'Van of the Year' categories in different European markets, reflecting its market success and capabilities.