Yamaha FZS1000S 2006-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: FZS1000S Model Alias: Fazer 1000S Generation: First Generation (RN06) Codes Chassis Codes: RN06 👋 Introduction Market Position Segment: Sport-touring motorcycle Target Audience: Riders seeking a versatile, powerful, and reliable motorcycle for commuting, touring, and spirited riding. Competitive Analysis Key Competitors: Suzuki Bandit 1200/1250, Honda CB1000R (later models), Kawasaki Z1000 (earlier models). Key Features Engine Type: Inline-four, liquid-cooled, DOHC Framing: Aluminum Deltabox frame Brakes: Dual 320mm front discs, 267mm rear disc. Suspension: Adjustable front forks, adjustable rear monoshock. 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, diagnosis, and repair of the 1000cc inline-four engine. Fuel System: Carburetor overhaul, fuel pump, fuel lines, and related components. Ignition System: Ignition timing, spark plugs, ignition coils, and ECU. Transmission: Clutch operation, gearbox disassembly, assembly, inspection, and lubrication. Cooling System: Radiator, fan, coolant flow, thermostat, and water pump. Exhaust System: Muffler, catalytic converter (if applicable), and exhaust pipe inspection and replacement. Chassis: Frame inspection, steering head bearings, swingarm, and suspension components. Front Suspension: Fork disassembly, seal replacement, oil levels, damping adjustments. Rear Suspension: Shock absorber inspection, spring preload, damping adjustments, linkage maintenance. Brakes: Front and rear brake caliper servicing, master cylinders, brake fluid replacement, pad and disc inspection/replacement. Wheel And Tires: Tire inspection, pressure, wheel bearing maintenance, rim specifications. Electrical System: Wiring diagrams, battery maintenance, charging system, lighting, starter motor, fuses, relays. Instruments And Controls: Dashboard indicators, switches, throttle, clutch, and brake lever adjustments. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, and cosmetic component servicing. Troubleshooting: Diagnostic charts for common problems and solutions. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, chain adjustment, brake bleeding. Repair Procedures: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Diagnostic Procedures: System checks, fault finding, and testing of electrical and mechanical components. Calibration And Adjustment: Carburetor synchronization, idle speed adjustment, linkage adjustments. Torque Specifications: Precise torque values for all critical fasteners. Engine Rebuild: Detailed procedures for complete engine teardown, component inspection, and reassembly including piston, ring, and crankshaft replacement. Electrical Troubleshooting: Comprehensive wiring diagrams with step-by-step diagnostic flowcharts for electrical faults. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Diagnostic Tools: Details specific diagnostic procedures and required tools for accurate fault finding. 📊 Manual Specifications File Format File Type: PDF Print Quality Clarity: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Search Functionality: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: RN06 Displacement: 998 cc Bore X Stroke: 74 mm x 58 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 16 valves (4 per cylinder) Performance Horsepower: Approx. 140 hp @ 10,000 rpm (claimed) Torque: Approx. 102 Nm @ 7,500 rpm (claimed) Fuel System Carburetor Type: Mikuni BDSR40 (40mm) constant velocity carburetors Fuel Tank Capacity: 21 Liters (5.5 US gal) Lubrication Oil Type: Yamaha recommends Yamalube 4 (10W-40) or equivalent SAE 20W-40 API SG, SF, or HS Type SE, SF, SG Oil Capacity With Filter Change: 3.1 Liters (3.3 US qt) 🔧 Transmission Standard Type: 6-speed sequential constant mesh Features Clutch: Wet, multiple-disc, cable-actuated Final Drive: 530 O-ring chain 📐 Dimensions Exterior Length: 2120 mm (83.5 in) Width: 770 mm (30.3 in) Height: 1205 mm (47.4 in) Wheelbase: 1450 mm (57.1 in) Weights Dry Weight: 215 kg (474 lbs) Wet Weight: 233 kg (514 lbs) (approx.) Maximum Load: N/A (Refer to manual for specifics) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles typically do not have standardized crash test ratings like cars) Active Features Braking System: Hydraulic dual disc front, hydraulic single disc rear. ABS was an optional feature on some models. Passive Features Lighting: Halogen headlamp, LED taillight. 💡 Technology Features Infotainment Display: Analog tachometer, digital speedometer, multi-function LCD display (odometer, trip meters, fuel gauge, clock). Driver Assistance ABS: Optional on some model years/regions. Connectivity Connectivity Features: N/A (No integrated smartphone or Bluetooth connectivity) 🔧 Maintenance Service Intervals First Service: 1000 km (600 miles) or 1 month Subsequent Services: Every 6000 km (3700 miles) or 6 months, whichever comes first. Valve Clearance Check: 26,600 km (16,500 miles) or 24 months Fluid Specifications Engine Oil Grade: 10W-40 (Yamalube 4 recommended) Coolant: Permanent type antifreeze coolant (50% solution) - Yamaha Super Coolant recommended Brake Fluid: DOT 4 Fork Oil Grade: Yamaha Fork Oil 10W or equivalent SAE 10W Fork Oil Level: 135 mm (5.31 in) from top of inner tube with spring removed and fork collapsed Chain Lubricant: Proper motorcycle chain lubricant Known Issues Common Wear Items: Clutch plates, brake pads, fork seals,...