Chevrolet Chevy Epica 2006-2011 Service Repair Workshop Manual Download PDF
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Basic Information Identification Make: Chevrolet Model: Epica Year: 2006-2011 Introduction Market Position Segment: Mid-size sedan Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima, Mazda6 Key Features Value Proposition: Comprehensive, factory-level repair information for DIY enthusiasts and professionals, saving on labor costs. Manual Details Coverage Areas Coverage Area: All repairs, servicing, and troubleshooting procedures Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling system Engine Electrical: Ignition system, starting system, charging system, fuel injection system, engine control module (ECM) Transmission Manual: Clutch, gearbox, internal components, linkage, fluid specifications Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic controls, transmission control module (TCM), fluid specifications Drivetrain: Front-wheel drive system, drive shafts, constant velocity (CV) joints, differential Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment Steering: Power steering system, steering column, steering gear, rack and pinion, hydraulic pump, fluid Brakes: Brake system diagnosis, front and rear brakes, discs, pads, calipers, master cylinder, brake booster, ABS system, parking brake Electrical System: Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams, instrument cluster, power windows, locks HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seating, dashboard, headliner Safety Systems: Airbag system, seat belts, passive restraint systems Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection Troubleshooting: Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting Repair: Step-by-step repair instructions for all major vehicle systems, including engine, transmission, brakes, suspension, and electrical components Rebuilds: Detailed instructions for complete engine and transmission rebuilds Component Replacement: Instructions for replacing specific parts like alternators, starters, water pumps, fuel pumps, etc. Diagnostics: On-board diagnostics (OBD-II) procedures, scan tool usage, specific diagnostic tests for various systems Technical Depth Depth: Comprehensive; covers everything from basic maintenance to advanced diagnostics and complete rebuilds. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams Instructions: Step-by-step instructions Manual Specifications File Format File Format: PDF Searchability: Searchable text Print Quality Print Capability: Printable (single page or entire manual) Device Compatibility Compatibility: Windows and MAC computers, tablets, smartphones Licensing Usage License: Unlimited usage on multiple devices, no expiry Engine Specifications Primary Engine Engine Code: Various codes depending on market and engine option (e.g., LGD for 2.0L, LDA for 2.5L) Engine Type: Inline-4 (I4) and V6 configurations Displacement 2.0L: 1993 cc (1.99 L) Displacement 2.5L: 2493 cc (2.49 L) Performance Horsepower 2.0L: Approximately 140-150 hp Torque 2.0L: Approximately 185-190 Nm Horsepower 2.5L: Approximately 155-165 hp Torque 2.5L: Approximately 230-240 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Sequential Fuel Injection (SFI) Fuel Type: Unleaded gasoline Engine Management Engine Control Module: ECM (Engine Control Module) Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: 4-speed Automatic Transmission (AT) or 5-speed Automatic Transmission (AT) Features Automatic Features: Electronic control, adaptive shift logic Fluid Specifications Automatic Transmission Fluid: Dexron-VI or equivalent specified by GM/Chevrolet Manual Transmission Fluid: GM Manual Transmission Fluid or equivalent (e.g., GL-4 spec) Dimensions Exterior Body Style: 4-door Sedan Wheelbase: Approximately 2700 mm (106.3 inches) Length: Approximately 4800 mm (189.0 inches) Width: Approximately 1780 mm (70.1 inches) Height: Approximately 1450 mm (57.1 inches) Weights Curb Weight: Varies by engine and trim, typically 1450-1550 kg Safety Features Ratings NHTSA Ratings: Varies by market and specific test year; consult official NHTSA/Euro NCAP archives for detailed results. Generally expected to be average to good for its class. Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Electronic Stability Control: Electronic Stability Control (ESC) may be available on higher trims Passive Features Airbags: Front airbags (driver and passenger), side airbags, curtain airbags (market dependent) Seat Belts: Three-point seat belts with pretensioners Technology Features Infotainment Audio System: CD player, AM/FM radio, optional CD changer, MP3 playback capability, auxiliary input (depending on trim level). Display: Central LCD display for audio and climate controls. Driver Assistance Cruise Control: Standard on most models. Connectivity Bluetooth: Optional Bluetooth connectivity for hands-free calling on some trims. Maintenance Service Intervals Oil Change Interval: Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Every 24,000-48,000 km (15,000-30,000 miles) or as needed based on inspection. Cabin Air Filter Replacement: Every 24,000 km (15,000 miles) or annually. Spark Plug Replacement: Iridium spark plugs: ~160,000 km (100,000 miles). Platinum spark plugs: ~80,000-100,000 km (50,000-60,000 miles). Fluid Specifications Engine Oil Specification: GM dexos1™ or equivalent API SN/SM; viscosity typically 5W-30...
Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine, transmission, brakes, suspension, and electrical components
Rebuilds:
Detailed instructions for complete engine and transmission rebuilds
Component Replacement:
Instructions for replacing specific parts like alternators, starters, water pumps, fuel pumps, etc.
Diagnostics:
On-board diagnostics (OBD-II) procedures, scan tool usage, specific diagnostic tests for various systems
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to advanced diagnostics and complete rebuilds.
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams
Instructions:
Step-by-step instructions
Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text
Print Quality
Print Capability:
Printable (single page or entire manual)
Device Compatibility
Compatibility:
Windows and MAC computers, tablets, smartphones
Licensing
Usage License:
Unlimited usage on multiple devices, no expiry
Engine Specifications
Primary Engine
Engine Code:
Various codes depending on market and engine option (e.g., LGD for 2.0L, LDA for 2.5L)
Engine Type:
Inline-4 (I4) and V6 configurations
Displacement 2.0L:
1993 cc (1.99 L)
Displacement 2.5L:
2493 cc (2.49 L)
Performance
Horsepower 2.0L:
Approximately 140-150 hp
Torque 2.0L:
Approximately 185-190 Nm
Horsepower 2.5L:
Approximately 155-165 hp
Torque 2.5L:
Approximately 230-240 Nm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Sequential Fuel Injection (SFI)
Fuel Type:
Unleaded gasoline
Engine Management
Engine Control Module:
ECM (Engine Control Module)
Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AT) or 5-speed Automatic Transmission (AT)
Features
Automatic Features:
Electronic control, adaptive shift logic
Fluid Specifications
Automatic Transmission Fluid:
Dexron-VI or equivalent specified by GM/Chevrolet
Manual Transmission Fluid:
GM Manual Transmission Fluid or equivalent (e.g., GL-4 spec)
Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
Approximately 2700 mm (106.3 inches)
Length:
Approximately 4800 mm (189.0 inches)
Width:
Approximately 1780 mm (70.1 inches)
Height:
Approximately 1450 mm (57.1 inches)
Weights
Curb Weight:
Varies by engine and trim, typically 1450-1550 kg
Safety Features
Ratings
NHTSA Ratings:
Varies by market and specific test year; consult official NHTSA/Euro NCAP archives for detailed results. Generally expected to be average to good for its class.
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ESC) may be available on higher trims
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (market dependent)
Seat Belts:
Three-point seat belts with pretensioners
Technology Features
Infotainment
Audio System:
CD player, AM/FM radio, optional CD changer, MP3 playback capability, auxiliary input (depending on trim level).
Display:
Central LCD display for audio and climate controls.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling on some trims.
Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 24,000-48,000 km (15,000-30,000 miles) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 24,000 km (15,000 miles) or annually.
Spark Plug Replacement:
Iridium spark plugs: ~160,000 km (100,000 miles). Platinum spark plugs: ~80,000-100,000 km (50,000-60,000 miles).
Fluid Specifications
Engine Oil Specification:
GM dexos1™ or equivalent API SN/SM; viscosity typically 5W-30 or 5W-40 depending on climate.
Coolant Specification:
GM/Dex-Cool® coolant (Orange) or equivalent for long-life, or traditional green ethylene glycol coolant depending on original fill.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Performance:
Some reports of rough idling, catalytic converter issues, and oil consumption with higher mileage V6 engines.
Transmission:
Occasional reports of automatic transmission shifting problems or premature wear on certain components.
Suspension And Steering:
Wear in front control arm bushings, ball joints, and tie rod ends; potential for power steering leaks.
Electrical System:
Issues with window regulators, central locking mechanisms, and occasional dashboard warning lights.
Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
Platform:
Based on GM's Epsilon platform (shared with Opel Vectra, Saab 9-3, etc.)
Launch Year:
Introduced globally in 2003 (as Daewoo Tosca in some markets), adopted as Chevrolet Epica in many regions later.
Production
Production Years:
2003-2013 (Global production timeline, with the 2006-2011 models falling within this range).
Manufacturing Locations:
South Korea (GM Daewoo)
Awards & Recognition
Recognitions
Awards:
While the Epica did not receive numerous mainstream awards in North America, it was generally considered a competent and value-oriented sedan in its segment. Its platform was derived from the well-regarded Epsilon platform used in European GM vehicles.