🏷️ Basic Information Identification Make: Iveco Model: Daily Generation: Mk4 Model Years Covered: 2006-2011 Chassis Code: Euro 4 compliant models Codes Engine Emission Standard: Euro 4 👋 Introduction Market Position Target Audience: Owners of Iveco Daily Euro 4 (2006-2011) commercial vehicles, including owner-operators, fleet managers, and independent repair shops. Competitive Analysis Value Proposition: Offers comprehensive factory-level repair and maintenance data, saving significant costs compared to dealership service. Key Features Comprehensiveness: Covers virtually every aspect of the vehicle's operation, maintenance, and repair. Organization: Broken down into easily navigable topics for efficient information retrieval. Technical Accuracy: Based on factory specifications, ensuring precision and adherence to manufacturer standards. 📋 Manual Details Coverage Areas Coverage: All service and repair procedures to factory specification Page Count Estimated Page Count: Highly comprehensive, likely exceeding 1000 pages based on typical workshop manuals of this scope. Manual Type Type: Workshop Service and Repair Manual Language Language: Likely English, though multi-language availability may exist for original factory manuals. Format Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, component replacement, and tuning. Clutch: Clutch operation, inspection, adjustment, replacement, and hydraulic system service. Transmission: Manual and potentially automated manual transmission service, including gear inspection, bearing replacement, and fluid changes. Prop Shafts: U-joint inspection, balancing, and replacement procedures. Rear Axle: Differential service, bearing inspection, axle shaft removal and installation, and gear ratio information. Axle: Front and rear axle components, including wheel bearings, hub assemblies, and potentially suspension attachment points. Suspension: Front and rear suspension components, including shock absorbers, springs, bushings, and alignment specifications. Wheel Tyre: Wheel torque specifications, tire pressure recommendations, and wheel bearing service. Steering Gear: Steering system diagnostics, power steering pump and rack service, and steering linkage component replacement. Brakes: Disc and drum brake service, hydraulic system bleeding, caliper and wheel cylinder replacement, and parking brake adjustments. Bodywork Chassis: Body panel repair, structural component analysis, door and interior trim removal, and chassis integrity checks. Scheduled Maintenance: Detailed maintenance schedules, fluid change intervals, filter replacement, and component inspection points. Electronics: Comprehensive coverage including wiring diagrams, diagnostic trouble codes (DTCs), component testing, and module identification. Procedures Included Diagnostics: Systematic troubleshooting guides, symptom-based diagnostics, and specific component testing procedures. Repair: Step-by-step instructions for all major mechanical and electrical repairs. Maintenance: Routine maintenance tasks, fluid level checks, lubrication points, and filter replacements. Overhaul: Detailed procedures for complete engine, transmission, and axle overhauls. Adjustment: Specifications and procedures for adjusting various components, such as clutch, brakes, and suspension. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within PDF, allowing quick access to specific information. Print Quality Print Readability: Designed for clear viewing on screen and printable pages, assuming original factory scan quality. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family Typical: Iveco F1C common rail diesel engines were prevalent in this era. Specific engine codes like F1CE0481A are common for Euro 4 models. Performance Horsepower Range Typical: Typically ranging from 100 HP to 170 HP, depending on specific engine tune and application. Torque Range Typical: Torque figures usually between 300 Nm and 400 Nm, optimized for commercial load carrying. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) with high-pressure fuel pump and injectors. Emissions Control: Euro 4 compliant, likely incorporating Exhaust Gas Recirculation (EGR) and Diesel Oxidation Catalyst (DOC). 🔧 Transmission Standard Transmission Type Common: 6-speed manual transmission. Automated manual transmissions (e.g., 'Agile') were also options on some models. Optional Automated Manual Transmission: Availability of automated manual transmissions (e.g., Hi-Matic, Agile) depending on trim and market. Features Gear Ratios: Detailed gear ratios for all gears and final drive will be provided in the manual. Fluid Specification: Specific GL-4 or GL-5 gear oil specifications for the manual transmission and potentially specialized fluids for automated transmissions. 📐 Dimensions Exterior Body Styles: Panel van, chassis cab, crew cab, minibus, platform truck variants. Wheelbase Options: Multiple wheelbase options available to suit various load and body requirements. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) typically ranges from 3.5 tonnes to 7 tonnes, depending on the configuration. Payload Capacity: Highly variable based on configuration, from approximately 1000 kg to over 3500 kg. 🛡️ Safety Features Ratings Crash Test Information: Information on safety standards relevant to commercial vehicles of this era. Specific crash test results might be limited in a general workshop manual. Active Features ABS: Anti-lock Braking System (ABS) is typically standard or optional on these models. Esp: Electronic Stability Program (ESP) may be available on certain configurations. Passive Features Airbags: Driver and passenger airbags are generally included, with potential for side airbags on higher trims. Seatbelts: Pre-tensioner seatbelts for driver and front passenger. 💡 Technology Features Infotainment Audio...
Detailed procedures for complete engine, transmission, and axle overhauls.
Adjustment:
Specifications and procedures for adjusting various components, such as clutch, brakes, and suspension.
Technical Depth
Depth:
Factory-level detail, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within PDF, allowing quick access to specific information.
Print Quality
Print Readability:
Designed for clear viewing on screen and printable pages, assuming original factory scan quality.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family Typical:
Iveco F1C common rail diesel engines were prevalent in this era. Specific engine codes like F1CE0481A are common for Euro 4 models.
Performance
Horsepower Range Typical:
Typically ranging from 100 HP to 170 HP, depending on specific engine tune and application.
Torque Range Typical:
Torque figures usually between 300 Nm and 400 Nm, optimized for commercial load carrying.
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI) with high-pressure fuel pump and injectors.
Emissions Control:
Euro 4 compliant, likely incorporating Exhaust Gas Recirculation (EGR) and Diesel Oxidation Catalyst (DOC).
🔧 Transmission
Standard
Transmission Type Common:
6-speed manual transmission. Automated manual transmissions (e.g., 'Agile') were also options on some models.
Optional
Automated Manual Transmission:
Availability of automated manual transmissions (e.g., Hi-Matic, Agile) depending on trim and market.
Features
Gear Ratios:
Detailed gear ratios for all gears and final drive will be provided in the manual.
Fluid Specification:
Specific GL-4 or GL-5 gear oil specifications for the manual transmission and potentially specialized fluids for automated transmissions.
📐 Dimensions
Exterior
Body Styles:
Panel van, chassis cab, crew cab, minibus, platform truck variants.
Wheelbase Options:
Multiple wheelbase options available to suit various load and body requirements.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) typically ranges from 3.5 tonnes to 7 tonnes, depending on the configuration.
Payload Capacity:
Highly variable based on configuration, from approximately 1000 kg to over 3500 kg.
🛡️ Safety Features
Ratings
Crash Test Information:
Information on safety standards relevant to commercial vehicles of this era. Specific crash test results might be limited in a general workshop manual.
Active Features
ABS:
Anti-lock Braking System (ABS) is typically standard or optional on these models.
Esp:
Electronic Stability Program (ESP) may be available on certain configurations.
Passive Features
Airbags:
Driver and passenger airbags are generally included, with potential for side airbags on higher trims.
Seatbelts:
Pre-tensioner seatbelts for driver and front passenger.
💡 Technology Features
Infotainment
Audio System Options:
Basic radio/CD players, with options for auxiliary inputs and potentially aftermarket upgrades.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Bluetooth Handsfree:
May be available on higher trim levels or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Typically every 20,000 to 30,000 km or annually, whichever comes first, depending on operating conditions and oil specification.
Air Filter Replacement Interval Typical:
Recommended replacement at 30,000 - 40,000 km, or more frequently in dusty environments.
Fuel Filter Replacement Interval Typical:
Usually every 40,000 - 50,000 km.
Fluid Specifications
Engine Oil Type:
Specific API CK-4 or ACEA E9/E11 rated synthetic diesel engine oil, with viscosity grade typically 5W-30 or 10W-40 depending on climate.
Coolant Type:
Long-life coolant (OAT) with a specific ethylene glycol concentration for freeze and corrosion protection.
Brake Fluid Type:
DOT 4 standard brake fluid.
Known Issues
Common Faults Potential:
EGR valve clogging, DPF regeneration issues (if fitted), turbocharger wear, glow plug failures, and potential clutch wear due to commercial use. Electrical gremlins can also occur with age.
📚 Vehicle History
Brand Heritage
Iveco Legacy:
Iveco (Industrial Vehicles Corporation) has a long history in producing robust and reliable commercial vehicles, stemming from Fiat's commercial vehicle division.
Model Evolution
Daily Lineage:
The Daily is Iveco's flagship light commercial vehicle, in continuous production since 1978, evolving through multiple generations of design and technology.
Production
Manufacturing Locations:
Iveco Daily vehicles are manufactured globally, with significant production facilities in Europe (e.g., Italy, Spain) and other regions.
🏆 Awards & Recognition
Recognitions
Commercial Vehicle Awards:
The Iveco Daily range has historically been recognized in various 'Van of the Year' and 'Lightweight Commercial Vehicle of the Year' awards across different markets, highlighting its utility and innovation.