SHELBY MUSTANG GT500 2006-2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Shelby Mustang GT500 Generation: Fifth Generation (S197) Production Years Covered: 2006-2012 👋 Introduction Market Position Positioning: High-performance, limited-production muscle car, a modern iteration of the classic Shelby Mustang legacy. Competitive Analysis Competitors: Chevrolet Camaro SS, Dodge Challenger SRT8, Chevrolet Corvette Z06. Key Features Heritage: Continues the iconic Shelby lineage, offering enhanced performance and styling over standard Mustangs. Performance Focus: Engineered for extreme performance with a focus on horsepower, torque, handling, and braking. Value Proposition Manual Value: Essential resource for owners and independent mechanics seeking to maintain, repair, and optimize the specialized systems of the GT500. 📋 Manual Details Coverage Areas Market Coverage: Global (English Language) Page Count Total Pages: 3000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Requires Adobe Acrobat Reader) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System, Cooling System, Intake Air System, Accessory Drive Chassis: Suspension, Steering System, Brake System, Wheel and Tire Electrical And Body: Electrical Equipment, Lighting System, Instrumentation, Body and Accessories, Body Repair, Body Closure System, Frame and Mounting System, Climate Control, Restraint System Procedures Included Diagnostics: Powertrain Control Diagnosis, Troubleshooting Procedures Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Component Removal and Installation, System Overhauls, Specific Component Repairs Technical Data: Wiring Diagrams, Technical Specifications, Torque Values, Diagnostic Trouble Codes (DTCs) Technical Depth Depth: Comprehensive (from basic maintenance to major component overhaul and diagnostics) 📊 Manual Specifications File Format File Type: Compressed ZIP (Requires WinZip or WinRAR for extraction) File Size: 203 MB Print Quality Printability: Printable, High Definition Diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.6L OHC 3-Valve EFI V8 (Naturally Aspirated and Supercharged variants) Engine Code 2: 5.4L DOHC 4-Valve EFI V8 (Supercharged SVT) - Primary GT500 Engine Engine Code 3: 4.0L SOHC EFI V6 (May refer to base Mustang models covered by this manual, though not specific to GT500) Performance Gt500 Engine Displacement: 5.4 Liters (330 cubic inches) Gt500 Engine Induction: Supercharged (Lysholm twin-screw supercharger on later models) Gt500 Horsepower Range: Approximately 500-550 hp (depending on model year and specific tune) Gt500 Torque Range: Approximately 480-510 lb-ft (depending on model year and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Components Supercharger Details: Intercooled supercharger system, specific maintenance and diagnostic information included. 🔧 Transmission Standard Transmission Type Gt500: 6-Speed Manual Transmission (Tremec TR6060, known as T56/TR6060) Optional Transmission Types Covered: 5-Speed Manual Transmission T5OD, 5-Speed Manual Transmission TR3650, 5-Speed Automatic Transmission 5R55S (likely for non-GT500 variants or earlier models covered in the manual's scope) Features Gt500 Transmission Features: Heavy-duty design to handle high torque output, specific clutch service, gear engagement, and lubrication requirements. Fluid Specifications Manual Transmission Fluid Gt500: Manual transmission fluid meeting specific OEM specifications (e.g., Mercon LV or equivalent for TR6060, refer to manual for exact specs). Automatic Transmission Fluid 5R55S: Mercon V Automatic Transmission Fluid or equivalent. 📐 Dimensions Exterior Wheelbase: Approximately 107.1 inches (2720 mm) Overall Length: Approximately 189.1 inches (4803 mm) Overall Width: Approximately 73.9 inches (1877 mm) Overall Height: Approximately 55.0 inches (1397 mm) Weights Curb Weight: Approximately 3,800 - 4,000 lbs (1724 - 1814 kg), varying by year and options. Gross Vehicle Weight Rating Gvwr: Approximate GVWR: 4,650 lbs (2109 kg) Towing Capacity: Not officially rated for towing; designed for performance driving. 🛡️ Safety Features Ratings NHTSA Front Impact: Five-star rating (for 2005-2014 Mustang platform). IIHS Frontal Offset: Good (for 2005-2014 Mustang platform). Active Features Braking System: Standard performance braking system, often featuring Brembo front brakes with larger rotors and calipers. ABS, Electronic Brake-force Distribution (EBD). Traction Control: Traction Control System (TCS), Electronic Stability Control (ESC) - often with a 'sport' mode. Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags. Seatbelts: Three-point active belts with pretensioners and load limiters. Body Structure: High-strength steel safety cage, front and rear crumple zones. 💡 Technology Features Infotainment Shaker Audio System: Optional Shaker 500 or Shaker 1000 premium audio systems are covered in the electrical section for diagnostics and repair. Gauge Cluster: Advanced instrumentation, including performance-oriented gauges, covered in the instrumentation section. Driver Assistance Tire Pressure Monitoring System Tpms: TPMS is standard; diagnostic and reset procedures are likely included. Connectivity Cruise Control: Standard cruise control systems with associated electrical diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, using high-quality synthetic oil. Refer to manual for specific recommendation based on driving conditions. Tire Rotation Interval: Every 5,000 to 7,500 miles. Transmission Fluid Change: Manual: Inspect at regular intervals, change as per manual recommendations or based on performance. Automatic: typically around 100,000 miles, but dependent on usage. Fluid...
Suspension, Steering System, Brake System, Wheel and Tire
Electrical And Body:
Electrical Equipment, Lighting System, Instrumentation, Body and Accessories, Body Repair, Body Closure System, Frame and Mounting System, Climate Control, Restraint System
Procedures Included
Diagnostics:
Powertrain Control Diagnosis, Troubleshooting Procedures
Standard performance braking system, often featuring Brembo front brakes with larger rotors and calipers. ABS, Electronic Brake-force Distribution (EBD).
Traction Control:
Traction Control System (TCS), Electronic Stability Control (ESC) - often with a 'sport' mode.
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags.
Seatbelts:
Three-point active belts with pretensioners and load limiters.
Body Structure:
High-strength steel safety cage, front and rear crumple zones.
💡 Technology Features
Infotainment
Shaker Audio System:
Optional Shaker 500 or Shaker 1000 premium audio systems are covered in the electrical section for diagnostics and repair.
Gauge Cluster:
Advanced instrumentation, including performance-oriented gauges, covered in the instrumentation section.
Driver Assistance
Tire Pressure Monitoring System Tpms:
TPMS is standard; diagnostic and reset procedures are likely included.
Connectivity
Cruise Control:
Standard cruise control systems with associated electrical diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, using high-quality synthetic oil. Refer to manual for specific recommendation based on driving conditions.
Tire Rotation Interval:
Every 5,000 to 7,500 miles.
Transmission Fluid Change:
Manual: Inspect at regular intervals, change as per manual recommendations or based on performance. Automatic: typically around 100,000 miles, but dependent on usage.
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 or 5W-30 Synthetic (refer to manual for specific grade and API certification, e.g., Ford WSS-M2C153-H/J).
Coolant Spec:
Ford Gold Coolant (Premium Engine Coolant) or equivalent HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid, meeting Ford specification WSS-M6C65-A1 or equivalent.
Known Issues
Supercharger Belt:
Regular inspection and potential replacement of the supercharger drive belt due to high stress.
Clutch Wear:
Due to the high torque output, clutch wear can be accelerated with aggressive driving. Clutch component replacement procedures are detailed.
Harmonic Balancer:
Potential for harmonic balancer failure; inspection and replacement procedures are covered.
Fuel Pump Reliability:
Some reports of fuel pump failures over time, particularly under high demand; manual covers fuel system diagnostics.
📚 Vehicle History
Brand Heritage
Shelby Legacy:
The Shelby name, associated with Carroll Shelby and performance enhancements, dates back to the 1960s with the original Shelby Mustang.
Model Evolution
Gt500 Introduction:
The GT500 nameplate was revived for the 2007 model year as part of the fifth-generation Mustang (S197) platform, serving as the halo performance model.
Updates 2006-2012:
Received performance upgrades and styling refinements throughout its run, including engine power increases and chassis improvements. The 5.4L supercharged V8 was the defining engine for this generation's GT500.
Production
Manufacturing Location:
Flat Rock, Michigan, USA (for Mustang platform).
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
While not specifically for GT500, the Mustang platform has historically been recognized by automotive publications for its performance and value.
Scca Performance:
The GT500 is a capable platform for amateur motorsports and track days, often lauded for its power and handling upgrades.