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Aprilia SXV RXV 450 550 Motorcycle 2006-2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450/550 Product Type: Service Repair Workshop Manual Codes Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Motorcycle Segment: High-performance Supermoto and Motard segment. Target Audience: Enthusiasts, racers, and owners seeking in-depth maintenance and repair knowledge for their Aprilia SXV/RXV motorcycles. Competitive Analysis Competitors: Competed with other high-performance European and Japanese dual-sport/supermoto motorcycles of its era. Key Features Engine Design: Powerful V-twin engine configuration, known for strong torque and performance. Chassis Design: Lightweight and agile chassis, often featuring premium suspension components. Offroad Capability: Dual-purpose design allowing for both street use and light off-road capability (depending on configuration). 📋 Manual Details Coverage Areas Engine Variants Covered: 450cc and 550cc Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (assumed based on typical availability for this market) Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the V-twin 450cc and 550cc engines, including top-end (cylinder heads, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), timing system, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, pressure regulator. Transmission: Gearbox (gear selection, shift drum, forks), clutch operation, hydraulic clutch system. Electrical System: Ignition system, charging system (stator, rotor, regulator/rectifier), battery, starter motor, lighting system (headlight, taillight, indicators), wiring diagrams, ECU, sensors. Chassis: Frame construction, suspension (front forks, rear shock absorber, linkages), steering system, wheels, hubs, spokes. Brakes: Front and rear brake systems (calipers, master cylinders, brake lines, rotors), brake fluid specifications. Cooling System: Radiator, cooling fans, coolant types and specifications, coolant flow, thermostat operation. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable). Bodywork And Trim: Fairings, seat, fenders, fuel tank, mounting points. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, lubrication points, valve clearance checks. Troubleshooting: Diagnosis of common problems, error codes, electrical system diagnostics, engine performance issues. Disassembly And Reassembly: Step-by-step instructions for component removal and installation of all major mechanical and electrical parts. Engine Rebuild: Comprehensive guide for internal engine repairs, including piston, ring, bearing, and seal replacement. Suspension Setup And Rebuild: Fork and shock absorber servicing, seal replacement, fluid changes, tuning adjustments. Brake System Service: Bleeding procedures, caliper servicing, master cylinder overhaul. Electrical Diagnostics: Use of multimeters, checking sensor signals, troubleshooting wiring harnesses, ECU diagnosis. Technical Depth Depth: Comprehensive repair and maintenance guidance suitable for both professional mechanics and experienced DIY enthusiasts. Information Detail: Includes torque specifications, clearances, fluid types, component tolerances, and detailed exploded views. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval. Print Quality Printability: Designed for high-quality printing, allowing users to create physical copies. Illustration Quality: Features clear, step-by-step illustrations for enhanced understanding. Binding Type Binding Type: N/A (Digital download, user prints and binds) Paper Type Paper Type: N/A (Digital download, user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, V-twin, liquid-cooled, DOHC, 8 valves Bore X Stroke 450: Approx. 60mm x 63.4mm Bore X Stroke 550: Approx. 72mm x 64mm Displacement 450: 449.4 cc Displacement 550: 549.4 cc Compression Ratio: Typically around 12.5:1 or higher (specifics will be in the manual) Performance Horsepower 450: Estimated 50-60 HP (subject to tuning and specific model year) Horsepower 550: Estimated 55-65+ HP (subject to tuning and specific model year) Torque: Significant torque output, particularly from the 550cc variant (specific Nm/lb-ft figures will be in the manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Likely 41mm or 46mm (specifics in manual) Fuel Type: Unleaded gasoline, minimum 95 RON (or equivalent octane rating). 🔧 Transmission Standard Type: 6-speed manual transmission Features Clutch: Wet multi-plate clutch, hydraulic actuation. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1470mm - 1500mm (varies by model year and configuration) Weights Dry Weight: Approximately 120-130 kg (varies by model and specific components) Wet Weight: Approximately 135-145 kg (including fluids) 🛡️ Safety Features Active Features Braking System: Powerful disc brakes front and rear, often with high-performance components (e.g., Brembo). Passive Features Lighting: Headlight, taillight, brake light, turn signals (required for street legality). 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights. Manual explains operation and diagnostic codes. Driver Assistance ABS: ABS was not standard on all models/years; manual will specify availability and function if equipped. Connectivity ECU Mapping: The ECU manages fuel and ignition. The manual will likely detail diagnostic port access and potential for map adjustments (though not typically covered in a standard service manual unless specified). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 3,000 - 5,000 km or annually (check manual for precise intervals and conditions)....
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Aprilia SXV RXV 450 550 Motorcycle 2006-2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450/550
Product Type:
Service Repair Workshop Manual
Codes
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Motorcycle Segment:
High-performance Supermoto and Motard segment.
Target Audience:
Enthusiasts, racers, and owners seeking in-depth maintenance and repair knowledge for their Aprilia SXV/RXV motorcycles.
Competitive Analysis
Competitors:
Competed with other high-performance European and Japanese dual-sport/supermoto motorcycles of its era.
Key Features
Engine Design:
Powerful V-twin engine configuration, known for strong torque and performance.
Chassis Design:
Lightweight and agile chassis, often featuring premium suspension components.
Offroad Capability:
Dual-purpose design allowing for both street use and light off-road capability (depending on configuration).
📋 Manual Details
Coverage Areas
Engine Variants Covered:
450cc and 550cc
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (assumed based on typical availability for this market)
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the V-twin 450cc and 550cc engines, including top-end (cylinder heads, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), timing system, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, pressure regulator.
Transmission:
Gearbox (gear selection, shift drum, forks), clutch operation, hydraulic clutch system.
Electrical System:
Ignition system, charging system (stator, rotor, regulator/rectifier), battery, starter motor, lighting system (headlight, taillight, indicators), wiring diagrams, ECU, sensors.
Chassis:
Frame construction, suspension (front forks, rear shock absorber, linkages), steering system, wheels, hubs, spokes.
Brakes:
Front and rear brake systems (calipers, master cylinders, brake lines, rotors), brake fluid specifications.
Cooling System:
Radiator, cooling fans, coolant types and specifications, coolant flow, thermostat operation.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable).
Bodywork And Trim:
Fairings, seat, fenders, fuel tank, mounting points.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, lubrication points, valve clearance checks.
Troubleshooting:
Diagnosis of common problems, error codes, electrical system diagnostics, engine performance issues.
Disassembly And Reassembly:
Step-by-step instructions for component removal and installation of all major mechanical and electrical parts.
Engine Rebuild:
Comprehensive guide for internal engine repairs, including piston, ring, bearing, and seal replacement.
Suspension Setup And Rebuild:
Fork and shock absorber servicing, seal replacement, fluid changes, tuning adjustments.
Brake System Service:
Bleeding procedures, caliper servicing, master cylinder overhaul.
Electrical Diagnostics:
Use of multimeters, checking sensor signals, troubleshooting wiring harnesses, ECU diagnosis.
Technical Depth
Depth:
Comprehensive repair and maintenance guidance suitable for both professional mechanics and experienced DIY enthusiasts.
Information Detail:
Includes torque specifications, clearances, fluid types, component tolerances, and detailed exploded views.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Printability:
Designed for high-quality printing, allowing users to create physical copies.
Illustration Quality:
Features clear, step-by-step illustrations for enhanced understanding.
Binding Type
Binding Type:
N/A (Digital download, user prints and binds)
Paper Type
Paper Type:
N/A (Digital download, user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, V-twin, liquid-cooled, DOHC, 8 valves
Bore X Stroke 450:
Approx. 60mm x 63.4mm
Bore X Stroke 550:
Approx. 72mm x 64mm
Displacement 450:
449.4 cc
Displacement 550:
549.4 cc
Compression Ratio:
Typically around 12.5:1 or higher (specifics will be in the manual)
Performance
Horsepower 450:
Estimated 50-60 HP (subject to tuning and specific model year)
Horsepower 550:
Estimated 55-65+ HP (subject to tuning and specific model year)
Torque:
Significant torque output, particularly from the 550cc variant (specific Nm/lb-ft figures will be in the manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Likely 41mm or 46mm (specifics in manual)
Fuel Type:
Unleaded gasoline, minimum 95 RON (or equivalent octane rating).
🔧 Transmission
Standard
Type:
6-speed manual transmission
Features
Clutch:
Wet multi-plate clutch, hydraulic actuation.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470mm - 1500mm (varies by model year and configuration)
Weights
Dry Weight:
Approximately 120-130 kg (varies by model and specific components)
Wet Weight:
Approximately 135-145 kg (including fluids)
🛡️ Safety Features
Active Features
Braking System:
Powerful disc brakes front and rear, often with high-performance components (e.g., Brembo).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (required for street legality).
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights. Manual explains operation and diagnostic codes.
Driver Assistance
ABS:
ABS was not standard on all models/years; manual will specify availability and function if equipped.
Connectivity
ECU Mapping:
The ECU manages fuel and ignition. The manual will likely detail diagnostic port access and potential for map adjustments (though not typically covered in a standard service manual unless specified).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000 - 5,000 km or annually (check manual for precise intervals and conditions).
Air Filter Cleaning Or Replacement:
Regular checks, cleaning/replacement every 5,000 - 10,000 km or as needed based on riding environment.
Spark Plug Inspection Or Replacement:
Typically every 10,000 - 15,000 km.
Valve Clearance Check:
Critical for V-twins, often around 10,000 - 12,000 km. Essential to follow manual recommendations precisely.
Fluid Specifications
Engine Oil:
High-quality synthetic motorcycle oil, typically SAE 10W-40 or 15W-50 (specific API/JASO ratings will be in the manual).
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio is common). Specific Aprilia recommended coolant type should be used.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (ensure compliance with manual).
Clutch Fluid:
DOT 4 or DOT 5.1 brake fluid (shared reservoir with brakes on many models).
Known Issues
Fuel Pump Reliability:
Some models experienced issues with the stock fuel pump. Manual will guide diagnosis and replacement.
Electrical Connectors:
Corrosion or loose connections on electrical connectors can cause intermittent faults. Manual provides wiring diagrams for troubleshooting.
Valve Adjustment Frequency:
V-twin engines require diligent valve clearance checks; neglecting this can lead to performance issues or engine damage. The manual is crucial for this procedure.
Cooling System Maintenance:
Proper coolant level and system integrity are vital for these high-performance engines. Manual details flushing and bleeding procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong racing pedigree in various motorcycle disciplines.
Model Evolution
Introduction Era:
The SXV/RXV line was a significant offering in the supermoto and off-road performance segments during the mid-2000s.
Design Philosophy:
Designed to offer a potent V-twin engine in a lightweight chassis, bridging the gap between street legality and track/off-road performance.
Production
Production Period:
Covered by the manual from 2006 to 2013, with minor updates and variations across model years.
🏆 Awards & Recognition
Recognitions
Segment Acclaim:
The SXV/RXV line was generally well-regarded for its performance and handling within the supermoto community, often winning praise in motorcycle publications.
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