Aprilia RST Mille Futura 2006 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Year: 2006 Model Code: RP02B Body Style: Sport Touring Motorcycle 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Motorcycle owners and technicians seeking in-depth repair and maintenance information. Competitive Analysis Aprilia Standing: Aprilia is known for its performance-oriented motorcycles, often featuring advanced engineering and Italian design. Key Features Bike Characteristics: The Mille Futura is a capable sport-tourer, blending sporty performance with long-distance comfort and practicality. Manual Value: Provides comprehensive technical data essential for maintaining the longevity and performance of the Aprilia RST Mille Futura. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Fuel System: Yes Electrical System: Yes Suspension: Yes Brakes: Yes Chassis: Yes Bodywork: Yes Maintenance: Yes Troubleshooting: Yes Wiring Diagrams: Yes Page Count Estimated Pages: 500+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder head, valves, pistons, crankshaft, connecting rods, timing system, lubrication system, and cooling system. Engine Management: Fuel injection system (EFI) operation, sensor testing (TPS, MAP, IAT, ECT, O2), fuel pump, injectors, throttle body maintenance, ECU diagnostics and parameters. Transmission Gearbox: Clutch operation, gearbox disassembly, inspection, repair, shift drum and fork adjustment, bearing replacement, and lubrication. Drivetrain: Chain and sprocket inspection and replacement, final drive lubrication. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake line bleeding procedures, pad and rotor replacement, and ABS system troubleshooting (if applicable). Suspension System: Front fork disassembly, seal replacement, oil level and type specification, damping adjustment, rear shock absorber service, linkage maintenance. Electrical System Charging: Alternator testing, stator and regulator/rectifier diagnostics, battery testing and maintenance. Electrical System Ignition: Ignition coil testing, spark plug specifications, ignition timing checks. Electrical System Lighting: Headlight, taillight, turn signal, and dashboard illumination troubleshooting and bulb replacement. Instrumentation And Controls: Dashboard functions, speedometer, tachometer, warning lights, switchgear operation and repair. Frame And Bodywork: Fairing removal and installation, seat servicing, fuel tank maintenance, frame inspection, luggage system fitting. Procedures Included Scheduled Maintenance: Detailed schedules for oil changes, filter replacements, chain adjustments, spark plug replacements, coolant flushes, brake fluid changes, and valve clearance checks. Troubleshooting Guides: Step-by-step diagnostic procedures for common problems related to starting, running, electrical faults, and braking issues. Repair Procedures: Comprehensive, illustrated instructions for component removal, replacement, and adjustment for all major systems. Rebuild Instructions: Detailed instructions for complete engine and gearbox rebuilds. Torque Specifications: Specific torque values for all critical fasteners and bolts. Special Tool Requirements: Identification and usage instructions for specialized tools required for certain procedures. Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and transmission rebuilds. Diagnostics: Advanced diagnostic information, including fault codes and sensor data interpretation. 📊 Manual Specifications File Format Format: PDF Searchable: Yes Printable: Yes Print Quality Image Resolution: High-resolution scans for clear diagrams and images. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 998 cc (60.9 cu. in.) Bore X Stroke: 97 mm x 68 mm Cooling System: Liquid-cooled Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130 hp @ 9,250 rpm (varies by market and specific tune) Torque: Approx. 100 Nm @ 7,000 rpm (varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 RON (octane rating) Fuel Tank Capacity: 25 Liters 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Features Clutch Type: Hydraulically operated, wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2,150 mm Width: Approx. 780 mm Height: Approx. 1,260 mm Wheelbase: Approx. 1,470 mm Weights Dry Weight: Approx. 210 kg Wet Weight: Approx. 230 kg (fully fueled, fluids) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 180/55 ZR17 Front Brake Disc Size: 320 mm Rear Brake Disc Size: 220 mm Wheel Bolt Pattern: N/A (Motorcycle - Cast Alloy Wheels) 🛡️ Safety Features Ratings Safety Standards: Adheres to all relevant European and international motorcycle safety standards for its production era. Active Features Braking System: Powerful dual front discs with multi-piston calipers and a single rear disc provide strong stopping power. Optional ABS was available on some models/markets. Suspension Stability: Adjustable front forks and rear monoshock contribute to stable handling under various riding conditions. Passive Features Lighting: Effective headlight, taillight, and clear turn signals for conspicuity. Frame Construction: Sturdy aluminum twin-spar frame provides rigidity and rider confidence. 💡 Technology Features Infotainment Instrument Panel: Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge, and various warning lights. May include adjustable display brightness. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) availability on some models for enhanced braking safety. Connectivity Diagnostic Port: On-board diagnostics port for connection to diagnostic...
Motorcycle owners and technicians seeking in-depth repair and maintenance information.
Competitive Analysis
Aprilia Standing:
Aprilia is known for its performance-oriented motorcycles, often featuring advanced engineering and Italian design.
Key Features
Bike Characteristics:
The Mille Futura is a capable sport-tourer, blending sporty performance with long-distance comfort and practicality.
Manual Value:
Provides comprehensive technical data essential for maintaining the longevity and performance of the Aprilia RST Mille Futura.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Fuel System:
Yes
Electrical System:
Yes
Suspension:
Yes
Brakes:
Yes
Chassis:
Yes
Bodywork:
Yes
Maintenance:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
500+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder head, valves, pistons, crankshaft, connecting rods, timing system, lubrication system, and cooling system.
Engine Management:
Fuel injection system (EFI) operation, sensor testing (TPS, MAP, IAT, ECT, O2), fuel pump, injectors, throttle body maintenance, ECU diagnostics and parameters.
Transmission Gearbox:
Clutch operation, gearbox disassembly, inspection, repair, shift drum and fork adjustment, bearing replacement, and lubrication.
Drivetrain:
Chain and sprocket inspection and replacement, final drive lubrication.
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake line bleeding procedures, pad and rotor replacement, and ABS system troubleshooting (if applicable).
Suspension System:
Front fork disassembly, seal replacement, oil level and type specification, damping adjustment, rear shock absorber service, linkage maintenance.
Electrical System Charging:
Alternator testing, stator and regulator/rectifier diagnostics, battery testing and maintenance.
Step-by-step diagnostic procedures for common problems related to starting, running, electrical faults, and braking issues.
Repair Procedures:
Comprehensive, illustrated instructions for component removal, replacement, and adjustment for all major systems.
Rebuild Instructions:
Detailed instructions for complete engine and gearbox rebuilds.
Torque Specifications:
Specific torque values for all critical fasteners and bolts.
Special Tool Requirements:
Identification and usage instructions for specialized tools required for certain procedures.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and transmission rebuilds.
Diagnostics:
Advanced diagnostic information, including fault codes and sensor data interpretation.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution scans for clear diagrams and images.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
998 cc (60.9 cu. in.)
Bore X Stroke:
97 mm x 68 mm
Cooling System:
Liquid-cooled
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130 hp @ 9,250 rpm (varies by market and specific tune)
Torque:
Approx. 100 Nm @ 7,000 rpm (varies by market and specific tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating)
Fuel Tank Capacity:
25 Liters
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Features
Clutch Type:
Hydraulically operated, wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm
Width:
Approx. 780 mm
Height:
Approx. 1,260 mm
Wheelbase:
Approx. 1,470 mm
Weights
Dry Weight:
Approx. 210 kg
Wet Weight:
Approx. 230 kg (fully fueled, fluids)
Wheels Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
180/55 ZR17
Front Brake Disc Size:
320 mm
Rear Brake Disc Size:
220 mm
Wheel Bolt Pattern:
N/A (Motorcycle - Cast Alloy Wheels)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to all relevant European and international motorcycle safety standards for its production era.
Active Features
Braking System:
Powerful dual front discs with multi-piston calipers and a single rear disc provide strong stopping power. Optional ABS was available on some models/markets.
Suspension Stability:
Adjustable front forks and rear monoshock contribute to stable handling under various riding conditions.
Passive Features
Lighting:
Effective headlight, taillight, and clear turn signals for conspicuity.
Frame Construction:
Sturdy aluminum twin-spar frame provides rigidity and rider confidence.
💡 Technology Features
Infotainment
Instrument Panel:
Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge, and various warning lights. May include adjustable display brightness.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) availability on some models for enhanced braking safety.
Connectivity
Diagnostic Port:
On-board diagnostics port for connection to diagnostic tools for fault code retrieval and data analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Chain Lubrication Adjustment:
Every 1,000 km, or more frequently in adverse conditions.
Spark Plug Replacement:
Refer to manual, typically around 12,000 - 24,000 km depending on plug type.
Valve Clearance Check:
Refer to manual, typically every 12,000 km or 24,000 km.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or JASO MA/MA2 specifications.
Engine Oil Capacity:
Approx. 3.0 Liters without filter change, 3.2 Liters with filter change.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 High-Performance Brake Fluid.
Fork Oil Type:
Refer to manual for specific viscosity grade (e.g., Showa SS-05 or equivalent).
Voltage regulator/rectifier can be prone to overheating if not adequately cooled; stator output can degrade over time.
Fuel System Maintenance:
Periodic cleaning of fuel injectors and throttle bodies recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Aprilia Motorsport:
Aprilia has a rich history in Grand Prix motorcycle racing, bringing performance and innovation to its production models.
Model Evolution
Mille Lineage:
The RST Mille Futura is an evolution of Aprilia's RSV Mille sportbike platform, adapted for sport-touring with a more comfortable riding position, adjustable fairing, and luggage options.
Production
Manufacturing Origin:
Italy
Production Period:
The Mille platform was produced from the late 1990s through the mid-2000s, with the Futura variant being a significant iteration.
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
The Mille Futura received positive reviews for its blend of performance, comfort, and touring capability, often praised for its V-twin engine character and chassis dynamics.
Ratings
Performance Metrics:
Consistently ranked among the top sport-touring motorcycles of its era for its roadholding and engine flexibility.