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Aprilia Scarabeo 500 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2006 Product Type: Repair Service Manual Codes Chassis Code Range: AP8141075 Engine Code Range: M368 👋 Introduction Market Position Positioning: The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, offering substantial performance and comfort for urban commuting and light touring, often competing with European and Japanese rivals in the 400-600cc class. Competitive Analysis Competitors: Key competitors included models like the Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 600, and various European brands such as Piaggio and BMW in the maxi-scooter segment. Key Features Unique Selling Points: Known for its distinctive styling, comfortable ergonomics, powerful engine for its class, and capable handling, blending scooter convenience with motorcycle-like performance. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the Aprilia Scarabeo 500 model year 2006. Target Audience: Primarily professional technicians, but also suitable for experienced DIY mechanics. Page Count Estimated Pages: Likely 400-600 pages (typical for comprehensive service manuals of this era). Manual Type Type: Service Manual / Repair Manual Language Language: English (assumed based on typical product offerings for this market). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, torque specifications, timing, valve clearance. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, evaporative emissions control. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, coolant pump, thermostat, fan, hoses, fluid specifications. Exhaust System: Catalytic converter, muffler, exhaust pipes, lambda sensors. Transmission Drivetrain: CVT (Continuously Variable Transmission) operation, belt inspection, roller weights, variator maintenance, clutch, final drive. Brakes: Hydraulic system, brake fluid type and specifications, bleeding procedures, pad replacement, disc inspection, caliper overhaul. Suspension: Front fork disassembly, seal replacement, oil specifications, rear shock absorber adjustment and replacement. Steering: Handlebar assembly, steering head bearing inspection and adjustment, lubrication. Electrical System: Wiring diagrams, battery specifications, charging system (alternator/stator), starter motor, lighting, fuses, relays, ECU diagnostics. Bodywork Chassis: Fairing removal and installation, seat assembly, storage compartments, frame inspection. Diagnostic Troubleshooting: Error codes, symptom-based troubleshooting guides, diagnostic procedures. Procedures Included Routine Maintenance: Oil change intervals, oil filter replacement, air filter cleaning/replacement, spark plug replacement, coolant checks, brake fluid flush. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical component repair. Diagnostic Troubleshooting: Step-by-step guides for diagnosing common and complex issues. Component Replacement: Detailed instructions for replacing wear items and components. Technical Depth Depth: Extremely high. Covers everything from basic adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely yes, if professionally scanned and indexed. Print Quality Quality: Digital reproduction quality. Clarity of diagrams and text is crucial. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC Displacement: 460 cc (approximately) Bore X Stroke: 92 mm x 69 mm (approximate, requires manual confirmation) Compression Ratio: 10.5:1 (approximate, requires manual confirmation) Performance Horsepower: Approximately 34-36 HP (at ~7,000 RPM, requires manual confirmation) Torque: Approximately 43-45 Nm (at ~5,500 RPM, requires manual confirmation) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 RON (87 AKI) Lubrication Oil Type: SAE 10W-40, API SG or higher (requires manual confirmation of exact specification, e.g., JASO MA) Oil Capacity W Filter: Approximately 1.5 - 1.7 liters (requires manual confirmation) Ignition Spark Plug Type: NGK CR8E or equivalent (requires manual confirmation) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Gear Ratios: Variable (CVT) Transmission Fluid: Specific CVT oil required (refer to manual for type and capacity) 📐 Dimensions Exterior Length: Approx. 2170 mm (requires manual confirmation) Width: Approx. 750 mm (requires manual confirmation) Height: Approx. 1420 mm (seat height, requires manual confirmation) Wheelbase: Approx. 1530 mm (requires manual confirmation) Weights Dry Weight: Approx. 195 kg (requires manual confirmation) Curb Weight: Approx. 205 kg (fully fueled, requires manual confirmation) Payload Capacity: Typically around 150-180 kg (rider + luggage, requires manual confirmation) Cargo Underseat Storage: Sufficient for one full-face helmet and some small items. Additional Storage: Glove box compartment, optional rear rack for top case. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter safety ratings are not standardized like automobiles) Active Features Braking System: Front: Dual disc brakes with hydraulic calipers. Rear: Single disc brake with hydraulic caliper. ABS was an optional feature on some models. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Construction: Steel frame designed for stability and rigidity. Tires: Tubeless tires for reduced risk of sudden deflation. 💡 Technology Features Infotainment Dashboard: Analog speedometer, tachometer, digital odometer, fuel gauge, clock, and warning lights. Some models might have limited trip computer functionality. Driver Assistance ABS: Optional ABS...
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Aprilia Scarabeo 500 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2006
Product Type:
Repair Service Manual
Codes
Chassis Code Range:
AP8141075
Engine Code Range:
M368
👋 Introduction
Market Position
Positioning:
The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, offering substantial performance and comfort for urban commuting and light touring, often competing with European and Japanese rivals in the 400-600cc class.
Competitive Analysis
Competitors:
Key competitors included models like the Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 600, and various European brands such as Piaggio and BMW in the maxi-scooter segment.
Key Features
Unique Selling Points:
Known for its distinctive styling, comfortable ergonomics, powerful engine for its class, and capable handling, blending scooter convenience with motorcycle-like performance.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair information for the Aprilia Scarabeo 500 model year 2006.
Target Audience:
Primarily professional technicians, but also suitable for experienced DIY mechanics.
Page Count
Estimated Pages:
Likely 400-600 pages (typical for comprehensive service manuals of this era).
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (assumed based on typical product offerings for this market).
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, overhaul, torque specifications, timing, valve clearance.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure regulator, evaporative emissions control.
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Cooling System:
Radiator, coolant pump, thermostat, fan, hoses, fluid specifications.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, lambda sensors.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) operation, belt inspection, roller weights, variator maintenance, clutch, final drive.
Brakes:
Hydraulic system, brake fluid type and specifications, bleeding procedures, pad replacement, disc inspection, caliper overhaul.
Suspension:
Front fork disassembly, seal replacement, oil specifications, rear shock absorber adjustment and replacement.
Steering:
Handlebar assembly, steering head bearing inspection and adjustment, lubrication.
Electrical System:
Wiring diagrams, battery specifications, charging system (alternator/stator), starter motor, lighting, fuses, relays, ECU diagnostics.
Bodywork Chassis:
Fairing removal and installation, seat assembly, storage compartments, frame inspection.
Diagnostic Troubleshooting:
Error codes, symptom-based troubleshooting guides, diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil change intervals, oil filter replacement, air filter cleaning/replacement, spark plug replacement, coolant checks, brake fluid flush.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, electrical component repair.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common and complex issues.
Component Replacement:
Detailed instructions for replacing wear items and components.
Technical Depth
Depth:
Extremely high. Covers everything from basic adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely yes, if professionally scanned and indexed.
Print Quality
Quality:
Digital reproduction quality. Clarity of diagrams and text is crucial.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC
Displacement:
460 cc (approximately)
Bore X Stroke:
92 mm x 69 mm (approximate, requires manual confirmation)
Compression Ratio:
10.5:1 (approximate, requires manual confirmation)
Performance
Horsepower:
Approximately 34-36 HP (at ~7,000 RPM, requires manual confirmation)
Torque:
Approximately 43-45 Nm (at ~5,500 RPM, requires manual confirmation)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (requires manual confirmation of exact specification, e.g., JASO MA)
Oil Capacity W Filter:
Approximately 1.5 - 1.7 liters (requires manual confirmation)
Ignition
Spark Plug Type:
NGK CR8E or equivalent (requires manual confirmation)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel
Gear Ratios:
Variable (CVT)
Transmission Fluid:
Specific CVT oil required (refer to manual for type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (requires manual confirmation)
Width:
Approx. 750 mm (requires manual confirmation)
Height:
Approx. 1420 mm (seat height, requires manual confirmation)
Wheelbase:
Approx. 1530 mm (requires manual confirmation)
Weights
Dry Weight:
Approx. 195 kg (requires manual confirmation)
Curb Weight:
Approx. 205 kg (fully fueled, requires manual confirmation)
Payload Capacity:
Typically around 150-180 kg (rider + luggage, requires manual confirmation)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and some small items.
Additional Storage:
Glove box compartment, optional rear rack for top case.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter safety ratings are not standardized like automobiles)
Active Features
Braking System:
Front: Dual disc brakes with hydraulic calipers. Rear: Single disc brake with hydraulic caliper. ABS was an optional feature on some models.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel frame designed for stability and rigidity.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, digital odometer, fuel gauge, clock, and warning lights. Some models might have limited trip computer functionality.
Driver Assistance
ABS:
Optional ABS system available on some configurations.
Connectivity
Connectivity Features:
N/A (No Bluetooth, smartphone integration, or advanced electronic rider aids typical of modern vehicles).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or 6-12 months (refer to manual for precise interval).
Oil Filter Replacement:
Concurrent with engine oil change.
Air Filter Cleaning:
Every 5,000 - 10,000 km, replacement as needed.
Spark Plug Replacement:
Every 10,000 - 15,000 km (approximate).
Cvt Belt Inspection:
Every 10,000 - 15,000 km, replacement typically around 20,000 - 30,000 km depending on wear.
Brake Fluid Flush:
Every 2 years.
Coolant Flush:
Every 2-3 years or as recommended by manual.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG/SH/SJ, JASO MA (critical to confirm exact specification in manual).
Brake Fluid Spec:
DOT 4 (DOT 3 acceptable if specified, but DOT 4 preferred).
Coolant Spec:
Ethylene glycol based, with anti-corrosion additives (e.g., Motorex M3.0 or equivalent).
Known Issues
Common Wear Items:
CVT belt wear, voltage regulator failure (common on many Aprilias of this era), rear shock absorber degradation, brake component wear.
Potential Engine Issues:
While generally robust, early models might exhibit some wear on valve guides or piston rings if maintenance is neglected. Overheating can occur if cooling system is not maintained.
Electrical Gremlins:
Check for corrosion on connectors and ensure proper grounding points, particularly for the charging system and ignition components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters, with a strong racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, dating back to the 1990s, evolving through various engine sizes (50cc, 100cc, 125cc, 200cc, 250cc, 400cc, 500cc) and design iterations, always emphasizing style and practicality.
500Cc Introduction:
The 500cc variant, introduced in the early 2000s, represented Aprilia's move into the larger displacement maxi-scooter market, offering a significant performance upgrade over smaller models.
Production
Manufacturing Location:
Primarily Italy.
Production Years For 500Cc:
The 500cc model was produced in various iterations from the early 2000s up to around 2015, with the 2006 model being a significant mid-cycle representation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006 Scarabeo 500 are not widely publicized, Aprilia's maxi-scooters have historically been well-regarded for their design and performance in their respective market segments.
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