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2006 Fiat Ulysse (2nd gen) Service and Repair Manual
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Basic Information Identification Make: Fiat Model: Ulysse Year: 2006 Codes Generation: 2nd Generation (2002-2010) Platform: Sevel D-platform (shared with Peugeot 807, Citroën C8, Lancia Phedra) Introduction Market Position Vehicle Type:...
Type: Cars
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| Basic Information | |
| Identification | |
| Make: | Fiat |
| Model: | Ulysse |
| Year: | 2006 |
| Codes | |
| Generation: | 2nd Generation (2002-2010) |
| Platform: | Sevel D-platform (shared with Peugeot 807, Citroën C8, Lancia Phedra) |
| Introduction | |
| Market Position | |
| Vehicle Type: | Large MPV (Multi-Purpose Vehicle) / Minivan |
| Target Audience: | Families, fleet operators seeking versatile and spacious transportation |
| Competitive Analysis | |
| Key Competitors: | Citroën C8, Peugeot 807, Lancia Phedra, Renault Espace, Ford Galaxy, Volkswagen Sharan |
| Key Features | |
| Design Philosophy: | European styling, practical interior, shared platform benefits |
| Unique Selling Points: | Spacious interior, sliding rear doors for easy access, flexible seating configurations |
| Manual Details | |
| Coverage Areas | |
| Engines Covered: | 2.0 L (1997 cc) EW10 J4 (Petrol), 2.0 L (1997 cc) EW10 A (Petrol), 2.0 L (1997 cc) DW10 TD/ATED (Diesel), 2.2 L (2179 cc) DW12 TED4 (Diesel) |
| Transmissions Covered: | 5-speed manual, 4-speed automatic (AL4) |
| Trim Levels Covered: | All trim levels |
| Page Count | |
| Page Count: | Approx. 2000+ pages (estimated for comprehensive service manual) |
| Manual Type | |
| Manual Type: | Service and Repair Manual |
| Language | |
| Language: | English (assumed for a widely distributed service manual) |
| Format | |
| Format: | Digital (likely PDF), potentially available as printed |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine mechanicals, cooling system, lubrication system, fuel system (injection), ignition system, emissions control, exhaust system, turbocharger (diesel variants) |
| Transmission Systems: | Manual transmission overhaul, automatic transmission diagnosis and repair (AL4), clutch system |
| Drivetrain Systems: | Front-wheel drive, driveshafts, CV joints |
| Suspension Steering: | Front suspension (MacPherson strut), rear suspension (torsion beam), power steering system, steering column |
| Braking Systems: | Front disc brakes, rear disc brakes, ABS, EBD, brake booster, hydraulic system |
| Electrical Systems: | Battery, charging system, starting system, lighting, instrumentation, dashboard, interior electronics, wiring diagrams, ECU diagnosis, multiplexing (CAN bus) |
| Body Chassis: | Body panels, doors, tailgate, windows, interior trim, chassis components, corrosion protection |
| HVAC Systems: | Air conditioning, heating, ventilation, climate control system |
| Safety Systems: | Airbags, seatbelts, SRS system |
| Procedures Included | |
| Maintenance Procedures: | Routine maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection/replacement |
| Diagnostic Procedures: | Troubleshooting guides, symptom-based diagnostics, fault code interpretation, wiring diagram usage |
| Repair Procedures: | Component removal and installation, engine overhaul, transmission rebuild, brake component replacement, electrical component repair |
| Component Replacement: | Detailed steps for replacing major and minor components across all systems |
| Specification Tables: | Torque specifications, clearances, fluid capacities, diagnostic values |
| Technical Depth | |
| Depth Level: | Comprehensive (from basic maintenance to full engine/transmission rebuilds and electrical diagnostics) |
| Diagnostic Tools: | Information on using diagnostic scan tools (e.g., OBD-II scanners, manufacturer-specific tools if applicable) |
| Special Tools: | Identification and usage of special tools required for specific repair procedures |
| Manual Specifications | |
| File Format | |
| File Format: | PDF (Portable Document Format) - Searchable, printable |
| Print Quality | |
| Print Quality: | High-resolution images, clear diagrams, sharp text |
| Binding Type | |
| Binding Type: | N/A (if digital), perfect bound or spiral bound (if printed) |
| Paper Type | |
| Paper Type: | N/A (if digital), high-quality paper suitable for workshop environments (if printed) |
| Engine Specifications | |
| Primary Engine | |
| Petrol Engine 2.0: | 2.0 L (1997 cc) EW10 J4/A I4, 16 valves. Power: ~101 kW (138 hp) @ 6000 rpm. Torque: ~192 Nm (142 lb-ft) @ 4100 rpm. |
| Diesel Engine 2.0: | 2.0 L (1997 cc) DW10 TD/ATED I4 HDI (Turbocharged Diesel Injection). Power: ~66 kW (90 hp) to ~80 kW (109 hp). Torque: ~205 Nm (151 lb-ft) to ~250 Nm (184 lb-ft). |
| Diesel Engine 2.2: | 2.2 L (2179 cc) DW12 TED4 I4 HDI (Turbocharged Diesel Injection). Power: ~94 kW (128 hp) @ 4000 rpm. Torque: ~314 Nm (231 lb-ft) @ 1750 rpm. |
| Performance | |
| Top Speed: | Varies by engine, e.g., ~185 km/h (115 mph) for 2.0 petrol |
| Acceleration 0 60Mph: | Varies by engine, e.g., ~11.0 - 13.5 seconds |
| Fuel System | |
| Fuel Delivery Petrol: | Multi-point fuel injection |
| Fuel Delivery Diesel: | Common Rail Direct Injection (CRDi) with Turbocharger |
| Fuel Type: | Unleaded Petrol (RON 95 recommended), Diesel |
| Cooling System | |
| Coolant Type: | Ethylene glycol-based antifreeze (e.g., Mopar/Fiat coolant specification) |
| Lubrication System | |
| Engine Oil Type Petrol: | API SL/SM, ACEA A3/B3 or A3/B4, SAE 10W-40 or 5W-40 (refer to manual for specific grades) |
| Engine Oil Type Diesel: | API CF/CG-4/CH-4, ACEA B3/B4 or C3, SAE 5W-40 (refer to manual for specific grades) |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed manual gearbox |
| Optional | |
| Optional Transmission: | 4-speed automatic transmission (AL4 - Peugeot/Citroën sourced) |
| Features | |
| Clutch Type: | Hydraulically operated single dry plate clutch |
| Automatic Transmission Fluid: | LT 71141 or equivalent (for AL4 transmission) |
| Dimensions | |
| Exterior | |
| Length: | ~4.7 meters |
| Width: | ~1.8 meters (excluding mirrors) |
| Height: | ~1.7 meters |
| Interior | |
| Seating Capacity: | 7 seats (standard configuration, typically 2+2+3) |
| Cargo | |
| Cargo Volume Seats Up: | ~300 - 400 liters (with 7 seats in use) |
| Cargo Volume Seats Down: | ~700 - 800 liters (with 3rd row folded) |
| Weights | |
| Curb Weight: | ~1700 - 1900 kg (depending on engine and equipment) |
| Gross Vehicle Weight: | N/A (refer to vehicle plate) |
| Towing Capacity: | N/A (refer to vehicle plate) |
| Safety Features | |
| Ratings | |
| Euro Ncap Rating: | 4 stars (for the 2nd generation Ulysse in general, testing conducted on related platform vehicles) |
| Active Features | |
| ABS: | Standard Anti-lock Braking System |
| Ebs: | Optional or Standard Electronic Brakeforce Distribution (EBD) |
| Esp: | Optional Electronic Stability Program (ESP) |
| Traction Control: | Optional Traction Control System (TCS) |
| Passive Features | |
| Airbags: | Front airbags, side airbags, curtain airbags (depending on trim level) |
| Seat Belts: | Three-point seatbelts with pretensioners for all seats |
| Child Seat Anchors: | ISOFIX mounting points |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory-installed CD/radio system, potentially with steering wheel controls. Optional CD changer. |
| Navigation: | Optional integrated satellite navigation system on some models. |
| Driver Assistance | |
| Cruise Control: | Available cruise control system |
| Parking Assistance: | Rear parking sensors available on higher trims |
| Connectivity | |
| Bluetooth: | Bluetooth hands-free system available on later models/trims |
| Multiplexing: | Features a multiplexed electrical system (CAN bus) for communication between ECUs. |
| Maintenance | |
| Service Intervals | |
| Oil Change Petrol: | Every 15,000 km or 1 year, whichever comes first (check manual for exact recommendation based on oil spec) |
| Oil Change Diesel: | Every 20,000 km or 1 year, whichever comes first (check manual for exact recommendation based on oil spec and DPF) |
| Air Filter Replacement: | Every 30,000 km or 2 years |
| Fuel Filter Replacement Diesel: | Every 60,000 km or 4 years |
| Timing Belt Replacement: | Every 120,000 km or 5 years for 2.0 petrol (EW10), 2.0 diesel (DW10). Timing chain for some newer DW10 variants or check manual. 2.2 Diesel (DW12) typically has timing belt. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 4 |
| Power Steering Fluid Type: | Hydraulic fluid for power steering (specific type to be confirmed in manual, often ATF Dexron II/III compatible) |
| Coolant Capacity: | ~7.5 - 8.0 liters |
| Known Issues | |
| Common Diesel Issues: | DPF (Diesel Particulate Filter) clogging, EGR valve issues, turbocharger problems, injector failures (common to many modern diesels) |
| Common Petrol Issues: | Coil pack failures, oil leaks, exhaust manifold cracks (EW10 engine) |
| Common Transmission Issues: | AL4 automatic transmission can be prone to electronic control module failures, solenoid issues, and leaks. |
| Common Electrical Issues: | Multiplexing system glitches, sensor failures, dashboard warning lights. |
| Common Body Issues: | Sliding door mechanism issues, interior trim wear, potential for rust on older models. |
| Vehicle History | |
| Brand Heritage | |
| Fiat Heritage: | Fiat is one of the oldest automotive manufacturers, with a long history of innovation and practical vehicle design dating back to 1899. |
| Model Evolution | |
| Ulysse First Gen: | First generation Ulysse (1994-2002) was also a rebadged Eurovan (along with Citroën Evasion, Peugeot 806, Lancia Zeta). |
| Ulysse Second Gen: | Second generation (2002-2010) introduced a significant styling update and further platform sharing with PSA Peugeot Citroën, becoming part of the 'Eurovan 2' family. |
| Facelift: | Received a facelift in 2008 with minor styling and equipment updates. |
| Production | |
| Manufacturing Location: | Sevel Sud plant in Val di Sangro, Italy (shared production facility with PSA) |
| Production Years: | 2002 - 2010 |
| Awards & Recognition | |
| Recognitions | |
| Family Car Awards: | While specific awards for the 2006 Fiat Ulysse are not widely publicized, the Eurovan platform vehicles generally received good reviews for practicality and family-friendliness. |
| Ratings | |
| Market Reception: | Praised for interior space and versatility, though less critically acclaimed than some German or Japanese competitors in terms of overall refinement and reliability. |
| Certifications | |
| Automotive Standards: | Manufactured to meet European automotive safety and emissions standards for the period. |