🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLHRSI Road King Custom Year: 2006 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops, DIY enthusiasts Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, saving significant costs compared to dealership service. Key Features Instructional Style: Step-by-step instructions with detailed diagrams and exploded views for clarity. Convenience: Instant digital download, accessible on multiple devices for on-the-go troubleshooting. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Troubleshooting Page Count Estimated Pages: Extensive (typical for WSRM, often 500+ pages) Manual Type Type: Factory Service Manual (FSM) / Workshop Service Repair Manual (WSRM) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Service: Complete engine disassembly, assembly, troubleshooting, tuning (fuel injection, ignition) Transmission Service: Service and repair of the 6-speed cruise drive transmission Drivetrain Service: Primary drive, final drive belt inspection and replacement Chassis Service: Frame, swingarm, suspension (forks, rear shocks) maintenance and repair Electrical System: Wiring diagrams, component testing, battery, charging system, ignition system, lighting, accessories Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank service Braking System: Front and rear brake caliper service, master cylinders, hydraulic lines, bleeding procedures Wheel Tire Service: Wheel bearing replacement, tire mounting and balancing Control Systems: Handlebars, controls, cables, clutch and throttle operation Bodywork Trim: Fender removal/installation, fairing, saddlebag service Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, lubrication Troubleshooting Diagnostics: Systematic troubleshooting guides for common and uncommon issues, diagnostic codes Repair Procedures: Step-by-step instructions for component repair and replacement, including detailed exploded views Technical Depth Diagnostic Capabilities: Advanced diagnostics for EFI, ignition, and sensor systems Rebuild Procedures: Complete engine and transmission rebuild procedures Calibration Procedures: Fuel system and ignition calibration details 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable, high-resolution diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Zoom Functionality Zoom Capability: Yes Requirements Software Requirements: Adobe Acrobat Reader, WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96B (1584cc) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Torque: 92.6 ft-lbs @ 3500 RPM (125.5 Nm @ 3500 RPM) (typical for Twin Cam 96) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: 91 octane or higher unleaded gasoline Ignition System Ignition Type: Crankshaft position sensor, coil-over-plug 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Features Gear Ratios: 1st: 9.312, 2nd: 6.445, 3rd: 4.774, 4th: 3.827, 5th: 3.143, 6th: 2.790 Clutch Type: Clutched, hydraulically actuated, 9-plate, wet Transmission Fluid Type: Harley-Davidson Formula + transmission/primary chaincase lubricant 📐 Dimensions Exterior Length: 92.3 in. (2345 mm) Width: 36.6 in. (930 mm) Height: 53.5 in. (1360 mm) Weights Dry Weight: 676 lbs (306.6 kg) Gvwr: 1160 lbs (526.2 kg) Wheels Tires Front Tire: 130/90B16 67H Rear Tire: 150/80B16 77H Wheel Base: 64.2 in. (1630 mm) Ground Clearance: 4.8 in. (122 mm) Fuel Fuel Tank Capacity: 5.0 US gal. (18.9 L) 🛡️ Safety Features Active Features Braking System: Dual-action, front and rear hydraulic disc brakes Lighting: Halogen headlamp, LED tail lamp, turn signals Passive Features Frame Construction: Steel, cradle frame 💡 Technology Features Infotainment Audio System: Optional premium audio system with AM/FM, CD player (may vary by specific configuration). Driver Assistance Cruise Control: Electronic cruise control Connectivity Diagnostic Tools: Manual provides information for using diagnostic tools for EFI and other electronic systems. 🔧 Maintenance Service Intervals Initial Service: 1000 miles (1600 km) or 6 months, whichever comes first Subsequent Service: Every 5000 miles (8000 km) or 12 months, whichever comes first Fluid Specifications Engine Oil: Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent, 4.0 US qt. (3.8 L) capacity Transmission Fluid: Harley-Davidson Formula + transmission/primary chaincase lubricant Primary Chaincase Oil: Harley-Davidson Formula + transmission/primary chaincase lubricant, 2.8 US qt. (2.6 L) capacity Brake Fluid: DOT 4 Known Issues Timing Chain Tensioners: Early Twin Cam models (pre-2007) were known for hydraulic tensioner wear, requiring replacement with updated components. Manual will detail inspection and replacement. Crankshaft Position Sensor: Potential for failure leading to starting or running issues. Manual provides testing procedures. Starter Solenoid: Intermittent engagement or failure can occur. Manual covers diagnostic steps. 📚 Vehicle History Brand Heritage Brand Legacy: Harley-Davidson, established 1903, known for its V-twin engines and iconic cruiser styling. Model Evolution Softail Platform: The Softail chassis, introduced in 1984, mimics the appearance of a hardtail frame with hidden rear suspension. Road King Lineage: The Road King series is a popular touring and cruising model within the Harley-Davidson lineup, emphasizing comfort and classic styling. Production Production Years Flhrsi: 2004-2006 (FLHRSI specifically) 🏆 Awards & Recognition Recognitions Model Acclaim: The Softail platform and Road King models are consistently well-regarded for their comfort, ride quality, and classic...