Iveco DAILY EURO 4 35 S 18 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Iveco Model: Daily Variant: 35 S 18 Year: 2006 Chassis Code: 35S (indicating a Gross Vehicle Weight rating typically around 3.5 tonnes) Codes Engine Code Designation: Euro 4 (indicates compliance with European emission standards) 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet owners, and technicians Competitive Analysis Value Proposition: Provides professional-grade technical information, saving time and enabling efficient repairs, comparable to official dealership service manuals Key Features Accessibility: Instant download, accessible on smart devices for on-the-go troubleshooting Usability: Easy to read text, clear diagrams, and step-by-step instructions for all skill levels 📋 Manual Details Coverage Areas Geographic Coverage: Global (applicable to vehicles manufactured to Euro 4 standards) Page Count Estimated Page Count: Comprehensive (specific page count not provided, but described as 'most complete' and covering 'every single detail') Manual Type Type: Service and Repair Manual Language Language: English (implied by product description, standard for such manuals unless specified otherwise) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Full engine diagnosis, repair, and overhaul procedures Fuel System: Fuel injection, pump, injectors, lines, and sensors Cooling System: Radiator, thermostat, water pump, coolant circuits, and fan operation Exhaust System: Catalytic converter, DPF (Diesel Particulate Filter) system, mufflers, and pipes Transmission Service: Manual and/or automatic transmission repair, clutch operation, and gearbox overhaul Driveline: Driveshafts, differential, and axle components Braking System: Hydraulic system, ABS (Anti-lock Braking System), brake pads, discs, calipers, and lines Suspension: Front and rear suspension components, shock absorbers, springs, and linkages Steering System: Power steering system, steering column, and steering rack/box Electrical System: Battery, alternator, starter motor, lighting, and wiring diagrams Engine Control Unit (ECU): ECU diagnostics, sensor data, and parameter identification Bodywork And Chassis: Body panel removal/installation, structural repairs, and chassis components Heating Ventilation And Air Conditioning (HVAC): HVAC system diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), and symptom analysis Procedures Included Maintenance Procedures: Routine servicing, inspections, fluid changes, filter replacements Repair Procedures: Step-by-step instructions for component replacement and repair Troubleshooting Procedures: Diagnostic flowcharts and symptom-based repair guidance Overhaul Procedures: Complete disassembly and reassembly of major components Adjustment Procedures: Calibration and adjustment of various systems and components Technical Depth Depth: Comprehensive, covering from basic maintenance to full rebuilds and advanced diagnostics Detail Level: Detailed, with step-by-step instructions and high-quality diagrams/illustrations Diagrams And Illustrations: Extensive use of exploded views, wiring diagrams, and schematics 📊 Manual Specifications File Format File Type: PDF Compatibility: Requires Adobe PDF Reader for optimal display of images and graphics Print Quality Printability: Printable pages, allowing users to print specific sections for on-site use Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Recommendation: N/A (Digital format); users can choose paper type if printing ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Euro 4 compliant) Displacement: Likely 2.3L or 3.0L FPT (Fiat Powertrain Technologies) 'F1A' or similar common Iveco Daily diesel engines of that era. Specific displacement for 35 S 18 is typically around 2.3 litres or 3.0 litres. Power Output: Approximately 170-180 PS (Pferdestärke) or 125-132 kW (kilowatts). The '18' in 35 S 18 typically refers to the horsepower rating in tens. Torque Output: Significant torque, typical for a light commercial vehicle, likely in the range of 400-430 Nm. Fuel System Injection System: Common Rail Direct Injection (CRDI) Turbocharging: Turbocharged with Intercooler Emission Control Emission Standard: Euro 4 🔧 Transmission Standard Type: Likely a 6-speed manual transmission as standard for this variant Optional Type: An automated manual transmission (e.g., 'Hi-Matic' or similar Iveco offering) may have been optional. Features Clutch: Hydraulically operated single dry plate clutch 📐 Dimensions Weights Gross Vehicle Weight (Gvw): 3.5 tonnes (indicated by '35' in the model name), allowing for operation with a standard car license in many regions. 🛡️ Safety Features Ratings Crash Test Ratings: Commercial vehicles of this era often did not have standardized consumer crash test ratings like passenger cars. Safety features would focus on driver protection and vehicle stability. Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program (may have been optional or standard depending on market and specific build) Passive Features Airbags: Driver's airbag typically standard, passenger airbags may have been optional Seatbelts: Three-point seatbelts with pre-tensioners 💡 Technology Features Infotainment Features: Base models might have a basic radio with CD player or an optional upgraded system with navigation and Bluetooth. Specifics vary widely by trim level and factory options. Driver Assistance Features: ABS and ESP are key driver assistance systems. Cruise control may have been an option. Connectivity Features: Limited by 2006 standards; typically Bluetooth for phone calls if equipped with an advanced audio system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km to 30,000 km or annually, whichever comes first, depending on operating conditions and oil specification. The manual will provide precise intervals. Oil Change Interval Notes Notes: Severe...
Step-by-step instructions for component replacement and repair
Troubleshooting Procedures:
Diagnostic flowcharts and symptom-based repair guidance
Overhaul Procedures:
Complete disassembly and reassembly of major components
Adjustment Procedures:
Calibration and adjustment of various systems and components
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full rebuilds and advanced diagnostics
Detail Level:
Detailed, with step-by-step instructions and high-quality diagrams/illustrations
Diagrams And Illustrations:
Extensive use of exploded views, wiring diagrams, and schematics
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Requires Adobe PDF Reader for optimal display of images and graphics
Print Quality
Printability:
Printable pages, allowing users to print specific sections for on-site use
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Recommendation:
N/A (Digital format); users can choose paper type if printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Euro 4 compliant)
Displacement:
Likely 2.3L or 3.0L FPT (Fiat Powertrain Technologies) 'F1A' or similar common Iveco Daily diesel engines of that era. Specific displacement for 35 S 18 is typically around 2.3 litres or 3.0 litres.
Power Output:
Approximately 170-180 PS (Pferdestärke) or 125-132 kW (kilowatts). The '18' in 35 S 18 typically refers to the horsepower rating in tens.
Torque Output:
Significant torque, typical for a light commercial vehicle, likely in the range of 400-430 Nm.
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Turbocharging:
Turbocharged with Intercooler
Emission Control
Emission Standard:
Euro 4
🔧 Transmission
Standard
Type:
Likely a 6-speed manual transmission as standard for this variant
Optional
Type:
An automated manual transmission (e.g., 'Hi-Matic' or similar Iveco offering) may have been optional.
Features
Clutch:
Hydraulically operated single dry plate clutch
📐 Dimensions
Weights
Gross Vehicle Weight (Gvw):
3.5 tonnes (indicated by '35' in the model name), allowing for operation with a standard car license in many regions.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Commercial vehicles of this era often did not have standardized consumer crash test ratings like passenger cars. Safety features would focus on driver protection and vehicle stability.
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (may have been optional or standard depending on market and specific build)
Passive Features
Airbags:
Driver's airbag typically standard, passenger airbags may have been optional
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Features:
Base models might have a basic radio with CD player or an optional upgraded system with navigation and Bluetooth. Specifics vary widely by trim level and factory options.
Driver Assistance
Features:
ABS and ESP are key driver assistance systems. Cruise control may have been an option.
Connectivity
Features:
Limited by 2006 standards; typically Bluetooth for phone calls if equipped with an advanced audio system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km to 30,000 km or annually, whichever comes first, depending on operating conditions and oil specification. The manual will provide precise intervals.
Oil Change Interval Notes
Notes:
Severe operating conditions (e.g., frequent short trips, heavy loads) may necessitate shorter intervals.
Fluid Specifications
Engine Oil Type:
Specific viscosity and API/ACEA specifications will be detailed in the manual, likely a synthetic or semi-synthetic low-ash engine oil (e.g., ACEA E4/E6/E7 or API CI-4/CJ-4).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically meeting specific Iveco or industry standards (e.g., OAT coolant).
Brake Fluid Type:
DOT 4 or DOT 5.1 as specified by Iveco.
Transmission Fluid Type:
Specific manual or automatic transmission fluid (ATF) as per manual, meeting API GL-4 or GL-5 for manual transmissions.
Known Issues
Common Problems:
Potential issues may include EGR valve problems, DPF regeneration issues (especially with short-distance usage), injector wear, and electrical system glitches, which the manual would help diagnose and fix.
📚 Vehicle History
Brand Heritage
Iveco Heritage:
Iveco (Industriale Veicoli) is a major Italian manufacturer of commercial vehicles, with a long history in producing vans, trucks, and buses.
Model Evolution
Daily Lineage:
The Iveco Daily is a long-running and highly successful line of light commercial vehicles, first introduced in 1978. It has undergone numerous generations and updates, known for its robustness and versatility.
Production
Manufacturing Location:
Iveco Daily vehicles are manufactured at various Iveco plants globally, with a significant production base in Italy.
🏆 Awards & Recognition
Recognitions
Market Awards:
The Iveco Daily has consistently been a strong contender in the light commercial vehicle market, often recognized for its durability and payload capacity. Specific 'awards' for the 2006 model year would need historical market research.