🏷️ Basic Information Identification Make: Kawasaki Model: KLE500 Year: 2006 Engine Type: Parallel-twin, 4-stroke, DOHC, 8-valve Chassis Code: LE500A 👋 Introduction Market Position Target Audience: Owners of the Kawasaki KLE500 2006 seeking to perform maintenance, repairs, or understand their motorcycle's technical aspects. Competitive Analysis Value Proposition: Provides comprehensive, accurate, and detailed information necessary for efficient and effective servicing, saving time and money compared to dealership service or less complete manuals. Key Features Accessibility: Digital PDF format allows for instant download and access on multiple devices. Support: Includes customer support for download issues and satisfaction guarantee. 📋 Manual Details Coverage Areas Systems Covered: General Information, Specifications, Maintenance, Engine, Fuel System, Cooling System, Lubrication System, Clutch, Transmission, Drive Train, Wheels, Tires, Suspension (Front & Rear), Brakes (Front & Rear), Frame, Bodywork, Electrical System, Wiring Diagrams, Troubleshooting Page Count Estimated Page Count: 300+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of all engine components including cylinders, pistons, crankshaft, camshafts, valves, timing chain, and lubrication system. Fuel System: Carburetor adjustment and overhaul (likely Keihin CVK), fuel pump operation, fuel filter replacement, fuel tank inspection. Cooling System: Radiator, fan operation, coolant flow, thermostat testing, hose inspection, and coolant replacement procedures. Transmission: Gearbox disassembly and assembly, clutch operation and adjustment, shift drum and fork inspection, transmission fluid specifications and change procedures. Brakes: Front and rear brake system maintenance, including caliper overhaul, brake pad replacement, brake fluid bleeding, master cylinder inspection, and hydraulic line inspection. Suspension: Front fork (telescopic) disassembly, service, and oil change procedures. Rear shock absorber inspection and replacement. Swingarm and linkage maintenance. Electrical System: Comprehensive wiring diagrams, ignition system testing (spark plugs, coils, CDI unit), charging system analysis (stator, regulator/rectifier, battery), lighting system troubleshooting, starter motor operation, and instrument cluster functions. Procedures Included Maintenance: Periodic maintenance schedules, oil changes, filter replacements (oil, air, fuel), chain adjustment and lubrication, tire pressure checks, brake inspections, coolant checks, and spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common issues such as hard starting, poor running, electrical faults, brake fade, and suspension problems, with symptom-based troubleshooting charts. Repair: Detailed step-by-step instructions for component disassembly, repair, replacement, and reassembly for all major motorcycle systems. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to advanced engine and electrical system diagnostics and repairs. Suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, optimized for clear printing of text and diagrams. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: LE500AE (example, specific code may vary slightly) Displacement: 498 cc (30.4 cu. in.) Bore X Stroke: 74.0 x 58.0 mm (2.9 x 2.3 in.) Compression Ratio: 9.7:1 Performance Horsepower Claimed: Approx. 45 hp (33.1 kW) @ 7500 rpm (varies by market) Torque Claimed: Approx. 46 Nm (34 lb-ft) @ 5500 rpm (varies by market) Fuel System Carburetor Type: Dual Keihin CVK36 carburetors Fuel Capacity: 18 Liters (4.8 US gal) Lubrication System Oil Type Recommendation: SAE 10W-40 API SG or higher (specific Kawi recommendations to be detailed in manual) Oil Capacity With Filter: Approx. 2.2 Liters (2.3 US qt) 🔧 Transmission Standard Type: Constant mesh 6-speed return Final Drive: Sealed chain Features Clutch Type: Wet, multiple disc Transmission Oil Type: API GL-4 SAE 80W-90 (or specified equivalent) 📐 Dimensions Exterior Length: Approx. 2175 mm (85.6 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1355 mm (53.3 in) Wheelbase: Approx. 1460 mm (57.5 in) Weights Dry Weight: Approx. 180 kg (397 lbs) Wet Weight: Approx. 192 kg (423 lbs) Tires Front Tire Size: 90/90-21M/C 54S Rear Tire Size: 130/80-17M/C 65S 🛡️ Safety Features Ratings Safety Features General: ABS was not standard or widely available on this model. Active Features Braking System: Hydraulic disc brakes front and rear. Front: Dual discs (optional), Rear: Single disc. Lighting: Halogen headlight, LED tail light. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, odometer, trip meter, neutral indicator, oil pressure warning light, turn signal indicators. Driver Assistance ABS: Not standard on most 2006 KLE500 models. Connectivity Gps Integration: No built-in GPS integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months (as per typical recommendations, exact interval in manual). Spark Plug Replacement Interval: Every 12,000 km (7,500 miles) (as per typical recommendations, exact interval in manual). Air Filter Cleaning Interval: Every 6,000 km (3,700 miles) (as per typical recommendations, exact interval in manual). Fluid Specifications Fork Oil Type: Specific grade SAE 10W fork oil recommended (manual will detail type and quantity). Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, chain and sprockets, wheel bearings, front fork seals, and brake pads are common wear items...