Seat Altea XL Workshop Service & Repair Manual 2006
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🏷️ Basic Information Identification Make: Seat Model: Altea XL Model Generation: First Generation (5P) Model Year Coverage: 2006 Codes Chassis Code: 5P5 Platform: Volkswagen Group A5 (PQ35) platform 👋 Introduction Market Position Positioning: Comprehensive DIY and professional service resource for the Seat Altea XL (2006) Competitive Analysis Value Proposition: Provides dealer-level information at an accessible price point for independent repairers and owners Key Features Accessibility: Instant download, universal compatibility across devices, no additional software Completeness: Covers all engine and transmission variants, extensive system coverage 📋 Manual Details Coverage Areas Engine Coverage: All petrol and diesel variations Transmission Coverage: Manual and automatic transmissions Trim Level Coverage: All variations Page Count Total Pages: Approximately 10,000 Manual Type Type: Workshop Service and Repair Manual Components: Full Maintenance Manual, Full Wiring Manual, Full Workshop Manual Language Language: English (presumed, based on typical manual content) Format Format: PDF Features: Fully bookmarked, simple PDF, no extra software required 📖 Manual Coverage Systems Covered Powertrain: Engine System, Fuel Charging and Controls, Accessory Drive, Starting System, Engine Ignition, Engine Emission Control, Intake Air Distribution, Emissions, Electronic Engine Controls, Manual Transmission, Clutch Controls, Exhaust System, Fuel System, Acceleration Control, Speed Control Chassis: Suspension, Wheels and Tyres, Driveline System, Driveshaft, Bearings, Brake System, Anti-Lock Control, Steering System Electrical: Wiring Manual, Instrument and Warning Systems, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group Body: Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Safety Belt System, Body Repairs, Metal Repairs, Subframe and Mounting System Climate Control: Climate Control System, Air Distribution, Control Components Procedures Included Maintenance: Full maintenance procedures, service information, lubrication schedules Repair: Detailed repair procedures for all covered systems, diagnostic procedures Troubleshooting: Troubleshooting guides for common and complex issues, fault code interpretation Diagnostics: Electronic Engine Controls diagnostics, Anti-Lock Control diagnostics Installation: Component installation and removal procedures Technical Depth Depth: Dealer-level factory manual standard, comprehensive coverage for professionals and DIY enthusiasts Detail Level: Step-by-step instructions, torque specifications, diagnostic flowcharts, wiring diagrams 📊 Manual Specifications File Format Type: PDF Quality: High quality, enabling clear viewing and printing Searchability: Searchable text content (typical for professionally produced PDFs) Print Quality Printability: Printable pages Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Families Covered: Various EA111 and EA188/EA288 petrol and diesel engines Performance Typical Power Output: Petrol: 1.6L MPI (102 PS), 1.4 TSI (125 PS, 140 PS, 150 PS), 1.8 TSI (160 PS). Diesel: 1.9 TDI (105 PS), 2.0 TDI (140 PS, 170 PS) Typical Torque Output: Varies by engine; e.g., 1.9 TDI (250 Nm), 2.0 TDI (320 Nm), 1.4 TSI (200 Nm) Fuel System Petrol Injection: Multi-Point Injection (MPI) and Direct Injection (TSI) Diesel Injection: Common Rail Direct Injection (TDI) Emission Control Systems: Catalytic converters, Diesel Particulate Filters (DPF) on some TDI models, EGR, Lambda sensors 🔧 Transmission Standard Manual Options: 5-speed and 6-speed manual transmissions (e.g., FWD models often use MQ200/MQ250/MQ350 series) Optional Automatic Options: DSG (Direct Shift Gearbox) - 6-speed (DQ250) and 7-speed (DQ200) automatic transmissions Features Dsg Description: Dual-clutch automatic transmission offering faster shift times and improved efficiency Fluid Requirements Manual Transmission Fluid: G 052 171 A2 (for 5-speed), G 055 726 A2 (for 6-speed, specific models) Dsg Transmission Fluid: G 052 182 A2 (for DQ250), G 052 512 A2 (for DQ200) 📐 Dimensions Exterior Length: Approx. 4,586 mm Width: Approx. 1,768 mm Height: Approx. 1,643 mm Interior Seating Capacity: 5 passengers Cargo Luggage Capacity Min: Approx. 530 liters Luggage Capacity Max: Approx. 1,600 liters (with rear seats folded) Weights Curb Weight: Approx. 1,300 - 1,500 kg (depending on engine and equipment) Gross Vehicle Weight: Approx. 2,100 kg 🛡️ Safety Features Ratings Euro Ncap: 5 Stars (for Altea, Altea XL structure) Active Features Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS) Stability: Electronic Stability Program (ESP), Traction Control System (TCS) Passive Features Airbags: Front airbags, side airbags, curtain airbags Seatbelts: Pre-tensioning seatbelts with load limiters Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment System Offering: Factory fitted radios with CD players, optional MP3 playback, and navigation systems on higher trims Connectivity: Auxiliary input for external devices, optional Bluetooth preparation Driver Assistance Features Available: Cruise Control, parking sensors (rear), rain-sensing wipers Instrumentation Dashboard Display: Analogue speedometer and tachometer, multi-function display (MFD) showing trip computer, fuel economy, service intervals 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (flexible service interval system, 'LongLife') depending on oil used and driving conditions Oil Specifications Engine Oil Petrol: VW 504 00 / 507 00 (for TSI engines, often 0W-30 or 5W-30) or VW 502 00 / 505 00 (for older MPI engines) Engine Oil Diesel: VW 507 00 (for TDI with DPF, typically 5W-30)...
Suspension, Wheels and Tyres, Driveline System, Driveshaft, Bearings, Brake System, Anti-Lock Control, Steering System
Electrical:
Wiring Manual, Instrument and Warning Systems, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group
Body:
Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Safety Belt System, Body Repairs, Metal Repairs, Subframe and Mounting System
Climate Control:
Climate Control System, Air Distribution, Control Components
Procedures Included
Maintenance:
Full maintenance procedures, service information, lubrication schedules
Repair:
Detailed repair procedures for all covered systems, diagnostic procedures
Troubleshooting:
Troubleshooting guides for common and complex issues, fault code interpretation
Diagnostics:
Electronic Engine Controls diagnostics, Anti-Lock Control diagnostics
Installation:
Component installation and removal procedures
Technical Depth
Depth:
Dealer-level factory manual standard, comprehensive coverage for professionals and DIY enthusiasts
Analogue speedometer and tachometer, multi-function display (MFD) showing trip computer, fuel economy, service intervals
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (flexible service interval system, 'LongLife') depending on oil used and driving conditions
Oil Specifications
Engine Oil Petrol:
VW 504 00 / 507 00 (for TSI engines, often 0W-30 or 5W-30) or VW 502 00 / 505 00 (for older MPI engines)
Engine Oil Diesel:
VW 507 00 (for TDI with DPF, typically 5W-30) or VW 505 01 (for some earlier TDI without DPF)
Coolant:
G12 EVO (or equivalent G12, G12+, G12++ specification) - typically pink/purple
Fluid Specifications
Brake Fluid:
DOT 4
Known Issues
Engine:
Timing belt wear (on older non-TSI engines), oil consumption in some TSI engines, potential turbocharger issues in high-mileage TDI models
Transmission:
Mechatronic unit issues in DSG transmissions (especially DQ200), clutch wear in manual transmissions
Suspension:
Worn suspension components (bushings, ball joints) due to vehicle weight and usage
Electronics:
Issues with window regulators, central locking actuators, and some sensor failures
📚 Vehicle History
Brand Heritage
Brand Focus:
Seat, a Spanish manufacturer owned by Volkswagen Group, known for sporty and stylish vehicles
Model Evolution
Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Introduction:
The Altea XL was introduced in 2006 as a longer, more practical version of the original Altea, offering increased rear legroom and boot space
Platform Sharing:
Based on the Volkswagen Group A5 (PQ35) platform, shared with models like the Volkswagen Golf Mk5 and Audi A3 Mk2
Production
Manufacturing Location:
Martorell, Spain
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved a 5-star Euro NCAP safety rating
Ratings
Owner Satisfaction General:
The Altea XL is generally regarded as a practical and versatile family vehicle, though specific awards are not widely publicized for this model year and variant