🏷️ Basic Information Identification Make: Yamaha Model: YZ450F Year: 2006 Vehicle Type: Dirt Bike / Motocross Motorcycle Model Code: YZ450F (specific model code for 2006 may vary, but YZ450F is the primary identifier) 👋 Introduction Market Position Segment: High-performance Motocross motorcycle, aimed at competitive racing and serious off-road enthusiasts. Competitive Analysis Key Competitors 2006: Honda CRF450R, Kawasaki KX450F, Suzuki RM-Z450, KTM 450 SX-F. Key Features Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve, single-cylinder. Chassis Design: Aluminum bilateral beam frame for a balance of rigidity and light weight. Suspension Technology: High-performance Kayaba Speed Sensitive System (SSS) front forks and a Kayaba rear shock absorber with adjustable compression and rebound damping. 📋 Manual Details Coverage Page Count: 300+ Language: English Type Manual Type: Factory Service Manual Format Format: Electronic PDF Completeness Supplements Included: All supplements included 📖 Manual Coverage Systems Engine Top End Coverage: Detailed procedures for cylinder head, valves, camshafts, piston, and rings. Engine Right Side Coverage: Covers clutch assembly, gearbox components, and related covers. Engine Lubrication System Coverage: Details on oil pump, oil passages, oil filter, and lubrication circuit. Crankshaft Transmission Coverage: Comprehensive instructions for crankshaft inspection, bearing replacement, and transmission gear inspection/repair. Fuel System Coverage: Includes carburetor (likely Keihin FCR) inspection, adjustment, cleaning, and jetting information. Cooling System Coverage: Procedures for radiator, hoses, water pump, and coolant checks/replacement. Electrical System Coverage: Wiring diagrams, component testing, ignition system, lighting, and charging system. Suspension Coverage: Front fork (Kayaba) and rear shock absorber (Kayaba) service, including oil changes, seal replacement, and valving adjustments. Brakes Coverage: Front and rear brake system service, including caliper, master cylinder, lines, pads, and rotor inspection/replacement. Steering Coverage: Handlebar, triple clamp, and steering stem bearing maintenance and adjustment. Wheels Tires Coverage: Wheel bearing service, spoke tension, tire mounting/balancing, and rim inspection. Final Drive Coverage: Chain and sprocket inspection, adjustment, and replacement. Procedures General Information Procedures: Vehicle identification, safety precautions, special tools, and torque specifications. Periodic Maintenance Procedures: Scheduled maintenance tasks, including oil changes, filter replacements, and general inspection. Engine Removal Installation Procedures: Step-by-step guide for removing and reinstalling the engine from the chassis. Troubleshooting Procedures: Diagnostic flowcharts and common problem/solution guides. Technical Depth Depth Level: Comprehensive (suitable for dealer technicians and advanced DIY mechanics). 📊 Manual Specifications File File Format Quality: High-quality PDF, likely scanned from original factory manual pages. Searchability: PDF is typically searchable if OCR processing has been applied. Printability: Printable for hard copy reference. Physical Attributes Binding Type: N/A (Digital PDF format) Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve Bore X Stroke: 95.0 mm x 63.4 mm Displacement: 449cc Compression Ratio: 12.3:1 Performance Horsepower Estimated: ~50-55 hp (stock, peak) Torque Estimated: ~35-38 lb-ft (stock, peak) Fuel System Fuel Delivery: Carburetor (likely Keihin FCR 39mm) Fuel Type Recommendation: Unleaded gasoline (Octane rating typically 91 or higher) Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type Recommendation: Yamalube 4 (or equivalent high-performance 4-stroke motorcycle oil) SAE 10W-40, API SG or higher. Oil Capacity: ~1.10 L (1.16 US qt) with filter change 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Features Clutch Type: Wet, multi-plate Transmission Oil Type: Yamalube 4 (or equivalent high-performance 4-stroke motorcycle oil) SAE 10W-40, API SG or higher. (Shared with engine lubrication in many cases). Transmission Oil Capacity: ~0.65 L (0.69 US qt) (check manual for exact specification) 📐 Dimensions Exterior Overall Length: ~2175 mm (85.6 in) Overall Width: ~825 mm (32.5 in) Overall Height: ~1290 mm (50.8 in) Seat Height: ~990 mm (39.0 in) Wheelbase: ~1475 mm (58.1 in) Weights Dry Weight: ~104 kg (229 lbs) Wet Weight: ~108 kg (238 lbs) (approximate, with all fluids) Suspension Travel Front Suspension Travel: ~300 mm (11.8 in) Rear Suspension Travel: ~315 mm (12.4 in) Wheels Tires Front Tire Size: 80/100-21 51M Rear Tire Size: 110/90-19 62M Front Wheel Size: 21 x 1.60 Rear Wheel Size: 19 x 2.15 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not subjected to standardized crash testing like passenger cars). Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Frame Construction: Aluminum bilateral beam frame designed for rigidity and rider control. 💡 Technology Features Infotainment Infotainment System: N/A (This is a motocross dirt bike; no infotainment features are present). Driver Assistance Electronic Aids: N/A (No electronic rider aids like traction control or ABS are standard on this model). Engine Technology Engine Design: Emphasis on a broad, usable powerband and strong mid-range to top-end power delivery, characteristic of Yamaha's four-stroke engine development. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 10-15 hours of operation, or as specified in the manual for racing vs. recreational use. Air Filter Cleaning: After every few rides, or more frequently in dusty conditions. Spark Plug Inspection: Every 10-20 hours of operation. Chain And Sprocket Inspection: Regularly (before each ride ideally),...
Carburetor jetting may require adjustment based on altitude, temperature, and modifications.
Suspension Maintenance:
Regular fork oil and rear shock oil changes are critical for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long and successful history in motorsports, particularly in motocross, with numerous championship wins across various classes.
Model Evolution
Yz Series:
The YZ series has been a cornerstone of Yamaha's motocross lineup, evolving significantly in engine technology, chassis design, and suspension performance over the years.
Yz450F Introduction:
The 450cc four-stroke motocross bike segment gained significant traction in the early 2000s. Yamaha's YZ450F was a direct competitor in this popular and competitive class.
Production
Manufacturing Location:
Primarily Japan, though specific assembly locations may vary by market.
🏆 Awards & Recognition
Recognitions
Motocross Achievements:
The YZ450F platform has consistently been a strong contender in professional motocross and supercross racing, contributing to numerous team and rider championships for Yamaha.